Sample wire harness intelligent test system is a dedicated test system for sample wire teams, independently developed by the manufacturer. The system consists of two parts: the upper computer and the lower computer. The upper computer software is responsible for monitoring and management, with comprehensive functions covering data acquisition, processing, storage, and user interaction. The lower computer hardware interacts with the detected object, accurately receiving instructions and efficiently executing test tasks. Compared to traditional detection methods, this intelligent sample wire test system has significant advantages. It not only greatly improves detection efficiency but also fully guarantees the reliability of test results. The system has been carefully designed with a user-friendly human-computer interaction interface, providing users with an intuitive and convenient operation experience. In terms of program editing, a pipeline-style workflow has been adopted, greatly facilitating employee operation and use, reducing operational difficulty, and improving work efficiency.
●Interface visualization guidance: Employees can operate easily and quickly conduct sample line loop detection;
●Data management traceability: Back-end records detection logs;
●Clear circuit indication: Connector hole positions are highlighted for guidance;
●Fully functional:Capable of printing labels, interfacing with MES management, and other functions;
●Flexible printing function: Convenient and quick setting of printing parameters;
●Automatic conversion of splice points: The virtual splice points in the circuit table are automatically converted into actual connector points for detection;
●Anti-misoperation: The functions of conduction maintenance and conduction interval time can prevent employees from misoperation during testing;
●Memory function detection: If there is a sudden power failure during the test process or if the sample line detection is not completed on the same day, the test can be resumed after powering on;
●Re-test function: Faulty circuits can be recorded and individually re-tested;
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).