Wire Processing and Electrical Installation Equipment

Portable Terminal Cross Section Analyzer (0.13–6.00 mm² Measuring Range) EW-2535

Price of the selected optionon request
Delivery options

Description

Feature

● All-in-One Portable Metallographic Lab: Combines automatic cutting, high-speed grinding, electrolytic polishing, and HD imaging into a compact 490 mm benchtop footprint.

● Panasonic Servo Motor Precision: X-axis Panasonic servo drive delivers smooth 2 mm/s feed speeds, preventing copper strand smearing and deformation during cutting.

● Certified Crimp Analysis Software: Automatically calculates compression ratio, strand deformation, crimp height, width, and void distribution compliant with automotive, home appliance, and IT industry standards.

● 3.0 MP Industrial HD Optical System: Features 0.75x to 5.0x multi-step magnification with 0.5 position-shift technology to capture low-distortion cross-section images.

● Rapid 5–30s Electrolytic Etching: Fast chemical etching reveals strand boundaries and plating layers quickly without damaging sensitive micro-structures.

● Enhanced Operational Safety: Enclosed cutting and grinding chamber with a protective cover safeguards operators from debris and grinding fluid spray.

Application Range

● Automotive Wire Harness Quality Control: Verifying crimp compression ratios and strand distribution under USCAR, VW, and IPC-620 standards.

● Home Appliance & IT Electronics Manufacturing: Precise micro-section evaluation for small-gauge terminal leads (0.13 to 6.00 mm²).

● On-Site Customer Quality Audits: Compact, portable design allows engineering teams to perform immediate sectioning tests on customer factory floors.

● Crimp Applicator & Die Calibration: Fast validation of crimp die geometry during line setup and tool re-sharpening.

Specifications

Model
EW-2535
Measuring range
0.13 mm² - 6.00 mm²
Cutting speed
2mm/s
Cutting wheel
Inner diameter: 21.7mm; outer diameter: 105mm; thickness: 0.5mm
Grinding speed
2800rpm
X- axis movement
Panasonic servo motor
Z fine adjustment range
0.00mm-5.00mm; Outer diameter of sand paper: 100mm
Electrolysis
Up to 6 mm²
Time
5-30s
Lens magnification
0.75x, 1x, 1.5x, 2.0x, 2.5x, 3.0x, 3.5x, 4.0x, 4.5x, 5.0x(0.5 position shift technology)
Teeth magnification
0.75x, 1x, 1.5x, 2.0x, 2.5x, 3.0x, 3.5x, 4.0x, 4.5x, 5.0x
Power
220 VAC 50Hz 300 W
Dimensions
490 X 340 X 340mm
Analysis & filing
Industrial HD image system, 3.0MP camera, USB2.0 and relevant software,including enhanced measuring tool, like compression ratio, which got the certification of auto/home appliance/ IT industry.
Application for Portable Terminal Cross Section Analyzer (0.13–6.00 mm² Measuring Range) EW-2535