Feature
● Full Flat Cable Processing — Cut, Strip, Twist and Double-End Tin in One Cycle
The EW-8015-1 handles the complete end preparation sequence for 2-core parallel cable: cutting to length, single-end or double-end outer insulation stripping (full or half strip), conductor strand twisting (1–15mm), and single-end or double-end solder tin dipping — all in one automated cycle. This consolidated processing eliminates the separate stripping, twisting, and tinning workstations that conventional flat cable assembly lines require, reducing the per-wire handling steps from three to one.
● Ultra-Short Wire Stripping and Double-End Tinning Capability
The EW-8015-1 is specifically optimised for ultra-short wire stripping and double-end tinning — processing cut lengths from 15mm (minimum with double-side tinning) while maintaining ±0.03×L cutting precision. This covers the very short lead lengths used in PCB wire-to-board assemblies and compact appliance internal wiring where minimum wire length is constrained by the connector spacing on the board layout.
● 15,000–20,000 pcs/h at Consistent Tin Coating Quality
Solder bath temperature, dip depth, and dwell time are PLC-controlled uniformly across both wire ends simultaneously. At 15,000–20,000 pieces per hour, this throughput rate is 30–50 times higher than manual double-end tinning on the same flat cable type, at consistent tin coating thickness and coverage that manual dipping cannot maintain across a production shift.
Application Range
● Power cord and appliance lead flat cable production
H03VVH2-F and H05VVH2-F 2-core parallel power cord cable — used in consumer electronics chargers, appliance power leads, and extension cords — requires double-end stripping and tinning before plug assembly or PCB connection. The EW-8015-1's 15,000–20,000 pcs/h throughput matches the production rates of dedicated power cord assembly lines for these flat cable constructions.
● Consumer electronics internal wiring
Flat wire used for internal connections in consumer electronics products — speaker leads, battery connections, LED driver wiring — requires stripped and tinned wire ends for PCB soldering. The EW-8015-1's ultra-short wire capability (minimum 15mm cut length with double-side tinning) covers the compact lead lengths used in dense PCB layouts.
● Home appliance and motor wiring
2-core parallel cable in AWG22–AWG18 used for appliance motor connections, heating element leads, and internal wiring harnesses requires consistent double-end tinning for PCB through-hole and screw terminal connection. The 1–20mm stripping length and 1–15mm twisting length cover the full range of lead preparation dimensions used across appliance wiring designs.
● ICT device and charger cable sub-assembly
Flat cable assemblies for USB chargers, laptop power adapters, and IoT device internal wiring use AWG28–AWG24 2-core parallel cable where double-end tinning is the standard connection method for PCB pad soldering. The EW-8015-1's AWG32–AWG16 range covers fine to medium flat cable gauges used in these ICT sub-assembly applications.
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)