Wire Processing and Electrical Installation Equipment

High Speed Nylon Cable Tie Tying Machine for PV Line (0.3–50mm) EW-23B-S

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Description

Feature

● Vibrating Plate Auto-Feed — Sustained Throughput for High-Volume Solar Cable Lines

A custom vibrating plate feeder with 600-piece capacity continuously orients and delivers nylon cable ties (up to 200mm length) to the tying station, eliminating the manual tie-loading step that limits throughput on handheld tools. Solar farm installations and PV cable harness manufacturing run cable bundling at production volumes where this auto-feed capability is the difference between a viable inline process and a bottleneck — the EW-23B-S sustains its 0.5-second tying cycle continuously across the long, repetitive bundling runs typical of PV string and trunk cable production.

● 0.5-Second Tying Cycle with Tension Adjustable for PV Cable Jackets (2–8kg)

Each tying cycle — wrap, tension, lock, and trim — completes in approximately 0.5 seconds, supporting the high-throughput tying intervals required along long PV cable runs. Tension force is adjustable from 2 to 8kg, allowing the setting to be matched to the cable jacket material in use — lighter tension for fine PV signal and communication cables where over-tensioning risks jacket deformation, higher tension for DC trunk cable bundles and string cable groups requiring a firm, long-term secure hold under outdoor thermal cycling.

● 0.3–50mm Tying Diameter — Covers the Full Range of PV Cable Bundle Sizes

A single EW-23B-S covers tying diameters from 0.3mm to 50mm without die or tooling changes — spanning individual fine PV monitoring cables through to large multi-cable trunk bundles combining several string cables into one routed group. This range eliminates the need for separate tying equipment at different stages of PV cable harness assembly.

● 0.5–3.0mm Trimmed Tail — Durable, Snag-Free Finish for Outdoor Installation

After tensioning, the cable tie tail is automatically trimmed to 0.5–3.0mm, producing a low-profile finish that will not catch on cable trays, conduit edges, or adjacent cable runs during installation and over years of outdoor exposure. This is a meaningful quality detail for PV cable harnesses, where a long or sharp-edged tie tail left by manual tying tools is a common source of minor cable jacket abrasion damage in field-installed solar arrays.

● Separate Tying Station with Touchscreen Setup for Fast PV Product Changeover

The tying mechanism is positioned at a dedicated station separate from the feeding and control electronics, simplifying bundle positioning for operators handling long PV cable runs. Touchscreen control allows tension force, tie length, and production count to be reconfigured quickly when switching between different PV cable bundle diameters or project specifications.

Application Range

Solar string cable and trunk cable bundling

PV string cables connecting individual solar panels into a series string, and the larger trunk cables consolidating multiple strings toward the combiner box or inverter, require consistent nylon tie bundling at regular intervals for cable management and strain relief. The EW-23B-S's 0.5-second cycle and 0.3–50mm diameter range cover both the individual string cable tying and the larger trunk bundle consolidation steps in solar cable harness production.

Solar farm cable harness pre-assembly

Utility-scale and commercial solar installations increasingly use factory pre-assembled cable harnesses — pre-cut, pre-terminated, and pre-bundled cable sets shipped to site for rapid field installation. The EW-23B-S's vibrating plate auto-feed and 600-piece capacity support the high-volume, repetitive tying operations required to produce these pre-assembled harness kits at the throughput solar EPC contractors require.

Rooftop and residential solar cable management

Residential and commercial rooftop solar installations use shorter PV cable runs requiring secure bundling at panel junction points and along roof-mounted cable trays. The EW-23B-S's adjustable 2–8kg tension and clean 0.5–3.0mm trimmed tail produce a tidy, professional cable management finish suited to visible rooftop installations.

PV combiner box and inverter input cable bundling

Multiple DC input cables converging at a combiner box or string inverter require bundling and routing into organised cable groups before final connection. The EW-23B-S's 50mm maximum tying diameter accommodates these larger consolidated cable bundles at the point where multiple string cables converge.

Specifications

Model
EW-23B-S
Application
PV Cable, copper pipe, industrial wires, home appliances...
Cable tie length
80 - 200 mm
Tail length (after tying)
0.5 - 3.0 mm
Tension force
2 - 8 kg
Tying Diameter
0.3 - 50 mm
Tying speed
0.5 s/time
Vibrating plate capacity
600 pcs.
Working temperature
0 - 60 ℃
Compressed air connection
0.55 - 0.65 MPa
Power supply
110, 220 V (50 - 60 Hz)
Weight
150 KGS
Application for High Speed Nylon Cable Tie Tying Machine for PV Line (0.3–50mm) EW-23B-S