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Feature
● Integrated Wire Processing Workflow
Combines cutting, stripping, dual-end crimping, heat shrink tube insertion, and automatic heat shrinking into a single production cycle.
● Full-Servo Precision Control
The servo screw drive system provides accurate wire positioning, stable crimping performance, and consistent processing quality during continuous production.
● High-Speed Production
Processes 1,200–1,600 pieces per hour, helping increase productivity for medium- and high-volume wire harness manufacturing.
● Fast Applicator Changeover
Supports 30mm and 40mm applicators, allowing quick product changeovers with reduced downtime.
● Intelligent Quality Detection
Built-in detection functions monitor wire run-out, low air pressure, and terminal errors, while an optional Crimp Force Monitor provides additional quality assurance.
Application Range
The EW-4545 is designed for manufacturers requiring fully automated wire cutting, stripping, crimping, and heat shrink tube processing within a single production workflow.
● Automotive Wire Harness Manufacturing: Produces sealed terminal connections for automotive wiring systems where heat shrink protection improves insulation and durability.
● Industrial Equipment Assembly: Processes control cables and equipment wiring that require reliable terminal crimping with insulated heat shrink protection.
● Electrical Appliance Production: Suitable for household appliances, power cords, and electronic assemblies requiring finished wire connections directly from the production line.
● Communication & Electronic Cables: Handles low-voltage wiring that benefits from heat shrink insulation for improved mechanical protection.
● OEM Wire Harness Production: Supports medium- and high-volume production with full-servo positioning, intelligent detection, and rapid applicator changes for multiple product types.