Feature
● Innovative 3-Wire Joint Integration: Fully automates complex wire routing by combining 3 distinct wires into a single terminal crimp (joint crimping) on one end, while delivering synchronized stripping, twisting, and solder tinning for the remaining 3 loose ends.
● Broad Gauge Fine-Wire Calibration: Universally processes precision and mid-gauge electronics wiring profiles ranging from AWG 30 up to AWG 16, offering a programmable processing length from 51mm up to 99999mm.
● Advanced Motion Control Card Architecture: Powered by a high-response dedicated motion control card (instead of standard PLCs) that controls standard horizontal and direct-feed OTP terminal molds while driving micro-adjustments down to 0.01mm resolution (5.50mm maximum cutting depth).
● 4-Wheel Synchronous Wire Feeding: Features an integrated four-wheel synchronous wire feeder that maintains constant, optimized line tension, entirely preventing wire slippage, stretching, or outer jacket scuffing during multi-wire synchronization.
● Steady High-Yield Output: Achieves an industrial production speed of approximately 1200 sets/hour (for 50-100mm standard lengths), and stabilizes at 1000 sets/hour even when processing ultra-fine, ultra-soft specialty wiring.
● Industrial Fail-Safe Detection Matrix: Outfitted with 4 active sensory checkpoints monitoring low air pressure, presence/absence of wire feed, abnormal terminal pressing, and incoming line abnormalities to protect expensive batch runs.
● Rigid Heavy-Duty Build: Engineered on a massive 600KG vibration-absorbing framework (1400×800×1800mm). Comes factory-ready for international deployment with a single-phase AC200V-242V (50/60Hz, 10A) power array and English/Chinese bilingual touchscreen HMI.
Application Range
● Automotive Sub-Harnesses & Sensor Hubs: Mass production of common-ground sensor clusters, multi-point dashboard distributions, and ECU jumper nodes where multiple lines converge into a single localized connection port. (Highly targeted at manufacturing regions in Mexico, Germany, Japan, Poland, and Vietnam).
● Industrial Automation Panels & PLC Loops: Streamlines internal wiring for heavy-duty industrial switchgears, CNC machines, and relays requiring 3-wire bridging to single terminals.
● Consumer Electronics & Power Supply Units (PSUs): High-volume preparation of multi-circuit transformer outputs, power rail distribution lines, and gaming PC power jumpers.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)