Wire Processing and Electrical Installation Equipment

UT Type Insulated Terminal Strip&Crimp Machine EW-9855-1

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Description

Feature

● This machine model is custom-designed specifically for UT-type cold-pressed terminals.

● It is suitable for processing wire harnesses ranging from 0.5 to 6 mm² and features an automatic trigger mechanism that activates upon wire insertion, enabling a fully integrated, automated workflow encompassing stripping, twisting, terminal insertion, and crimping.

● The unit features an enclosed exterior design equipped with a viewing window to facilitate convenient operation.

● Terminals are fed via a vibratory bowl feeder—a single bowl design capable of accommodating various terminal types—while the crimping die automatically adjusts to match the specific terminal in use, eliminating the need for manual die replacement.

● The crimping process is driven by a servo motor, ensuring both efficiency and speed.

● The system employs a versatile combination of pneumatic and electric components. Operation is managed via an HMI touchscreen interface; the terminal insertion depth can be adjusted electronically, and configured parameters can be saved and directly recalled for future use.

Specifications

Model
EW-9855-1
Control Method
Human-Machine Interface (HMI) and electrical control system; primarily motor-driven with pneumatic assistance to achieve fully integrated electrical control.
Operation Modes
Automatic operation triggered by wire-feeding sensors, or manual operation triggered by user input; an optional foot pedal start switch can be installed.
Wire Specifications
BVR and RV wire types, sizes: 0.5, 0.75, 1.0, 1.5, 2.5, 4.0, and 6.0 mm².
Terminal Specifications
0.5 to 6 mm² SV fork terminals and RV ring terminals
Stripping and Insertion
6 to 30 mm
Stripping Method
Rotary stripping, parallel stripping, and rotary wire twisting; supports both forward and reverse rotation.
Terminal Feeding
Vibratory bowl feeder system
Crimping Profile
Upper and lower blades for "M-type" crimping
Product Changeover
Manual replacement of relevant fixtures and adjustment of the vibratory bowl feeder
Production Capacity
Approx. 2.8 seconds per terminal (considered one machine cycle)
Detection and Alarms
Terminal presence detection and various other operational monitoring functions.
Power Supply
AC 220V / 50Hz (Single-phase), 10A; Internal power: DC 24V, DC 30V, AC 30V; Total power consumption: 1500W.
Air Supply
0.5 – 0.6 MPa
Operating Environment
Temperature: 0 – 35°C (Ambient temperature); Humidity: 30 – 80% RH (Non-condensing).
Dimensions and Weight
W 360 mm (Front Width) × L 520 mm (Depth) × H 425 mm (Height) [Excluding protrusions]; Weight: Approx. 62 kg.
Application for UT Type Insulated Terminal Strip&Crimp Machine EW-9855-1