SDV-HCSA-L Torque EV High Voltage Wire Harness Testing Table is an installation and detection machine used in the wire harness industry that integrates clip installation and torque tightening. It overcomes the problem of low efficiency caused by the alternate use of two separate detection machines for clips and torque tightening. With seamless connection, it significantly improves the production efficiency of high - voltage wire harnesses, reduces labor costs, saves equipment usage area and procurement costs.
●Self-learning points It can automatically learn the position of each clip point and customize the clip name.
●Scan code to call up the program Scan the QR code of the wire harness to directly enter the detection program, and bind the torque value to the moment.
●Intelligent guidance LED intelligent guidance makes the operation more convenient.
●Acoustic-optical prompt Sound reminder and graphical display clearly and intuitively show faults.
●3D simulation 3D design, simulating vehicle installation, with precise 1:1 size control.
●Startup inspection Ensure that the module switch pins are reset and the torque value output by the electric screwdriver is in a high-precision state.
●Torque alarm If the tightening value is not reached, the equipment will alarm and self-lock.
●Position alarm The encoder controls the screw-tightening coordinates, and the screw can only be tightened at the corresponding coordinates.
●MES communication It can be docked with MES according to customer requirements.
●Torque judgment The electric screwdriver has a segmented processing program, and the torque during the process is judged for abnormality.
●Process early warning When peak torque occurs during the process, early warning is issued through process judgment.
●Defective product identification he overall equipment adopts a compound tightening strategy to identify defective states such as product tilt, repeated tightening, and shallow hitting.
●Open-ended programming The torque program opens all program editing functions and supports logical functions such as multi-segment, segmented, and compound judgment.
●Independent research and development Completely independent research and development and design effectively guarantee the delivery time and after-sales service.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).