SDV-HCS-CBLA Integrated Tesing Table is used for the insertion and extraction force test of the charging port of wire harness of EV charging bases. Meanwhile, it has the functions of testing the continuity, airtightness, loop resistance, temperature-sensitive resistance, withstand voltage, insulation resistance, extension length of the electronic lock, ambient light, etc. of the products. And by quickly replacing the tooling fixtures, it can meet the comprehensive functional tests of different products (national standard AC/DC, European standard AC/DC, etc.), which greatly improves the adaptability and utilization rate of the equipment, reduces the production cost, and shortens the product development cycle.
●Autonomy The equipment is completely independently developed and supports customized requirements.
●Aesthetic Appearance The body of the equipment is based on an industrial gray color with a clean feeling, and the overall structure is simple and elegant.
●Compatibility The equipment can store multiple groups of process parameters, and the fixtures support quick model change, which can be adapted to a variety of products.
●Stability The detection of insertion and extraction force is stable, and the repeated test accuracy is high.
●All-round Functionality It is a multi-functional equipment that can conduct tests on multiple functions such as insertion and extraction force, electrical performance, and airtightness, saving labor.
●Intuitiveness With a user-friendly human-machine interaction interface, it can automatically generate the relationship curve of insertion (extraction) displacement - insertion (extraction) force, which has intuitive visibility and operability. The operation page supports switching between Chinese and English.
●Traceability It supports connection to MES, and the data can be locally stored for three months, facilitating traceability.
●Optionality The equipment is equipped with a printer, a barcode scanner, etc., to meet various needs of customers.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).