SDV-HCS-CBL-B series plug-in charging testing table is designed for testing the insertion and extraction force of EVs wire harness charging docks. It adopts a layout where the gun head is positioned below and the product is above. The gun head moves from bottom to top for insertion and extraction testing. Additionally, it can quickly change tooling fixtures to accommodate testing of different products (such as GB AC/DC, EU AC/DC, etc.), greatly enhancing equipment adaptability and utilization, while reducing production costs and shortening product development cycles.
●Autonomy The equipment is fully developed independently, supporting customized needs;
●Aesthetics The body is primarily in a clean industrial gray tone, with a simple and elegant overall structure;
●Compatibility The device can store multiple sets of process parameters, and its fixtures support rapid changeover, making it adaptable to a wide range of products;
●Stability The insertion and extraction force detection is stable, with high accuracy in repeated tests;
●Intuitiveness With a user-friendly human-computer interaction interface, it can automatically generate a curve graph of insertion (extraction) displacement versus insertion (extraction) force, providing intuitive visibility and operability. The operation page supports switching between Chinese and English;
●Traceability Supports connection to MES; data can be stored locally for three months, facilitating traceability;
●Optionality The equipment is equipped with printers, scanning guns, etc., meeting various customer needs;
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).