SDV-HBQ-K612 168W connector machine is an automatic production line. Its main functions include automatic cutting and insertion of pins, placing terminals into the injection molding machine, taking out finished products, guard plate assembly, line laser position scanning detection, continuity and withstand voltage testing, airtightness testing, laser marking, and product cleaning. Only one operator is needed to complete the operation. The terminal pin-cutting and insertion adopts a high - speed and high -precision servo-flexible structure, with the fastest insertion speed of up to 8 pins per second. Each product has 168 pins, and a six - axis manipulator is used for picking and placing. The production injection-molding cycle is 40 seconds (two cavities per applicator).
● The equipment layout is aesthetically pleasing, with a simple and elegant overall structure, and easy manual operation;
● Using two flexible pin modules for synchronous operation significantly shortens the production cycle; The terminal cutting and pin insertion utilizes a servo-controlled flexible structure, achieving high efficiency and precision. The pin insertion speed can reach up to 8 pins per second, with an accuracy of ±0.02mm;
● The service life of the cutting tool can reach up to 100,000 cycles;
● Ensure operational safety by isolating the robotic arm with a protective net;
● Utilize a six-axis robotic arm with a motion radius of 2700mm for material handling. This robotic arm boasts a wide operational range and strong load-bearing capacity;
● 3D line laser is used to detect the positional accuracy of terminals on both sides of the housings, with an imaging detection accuracy of ±0.04mm.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).