SDV-HBQ-G502 automatic crimping machine (second generation) is a wire harness processing machine for fully automatic double - head terminal crimping. Its functions include terminal crimping, seal loading (optional), terminal CCD appearance inspection (optional), housing loading (optional), etc. The overall layout of the machine adopts a modular design, which is highly efficient and easy to debug. This machine is equipped with terminal pressure detection, terminal CCD appearance inspection (optional), and an NG cutting module (optional) to prevent defective products from flowing out. The key components of the whole machine are imported or from well - known domestic brands to ensure the reliability of the machine. SDV-HBQ-G502 automatic crimping machine includes: 1 set of main machine, 1 set of wire feeder, and a wire winder (customized according to customer’s needs). The main machine can process wires with a length of 35~9999mm and a cross - sectional area of 0.04~2mm². The maximum efficiency of the main machine can reach 3400~3600pcs/h (double - head crimping). The wire feeder machine can hold up to 400 rolls of wire (on drums) as incoming materials and is equipped with a pre - wire feeding function to prevent wire length variations. A tension meter and a digital micrometer are optional.
● High efficiency: The entire machine adopts a servo system, with linear motion precision grinding screw guide rails, compact and delicate structure, resulting in higher efficiency, with a maximum speed of up to 3600pcs/h;
● Blade adjustment: The stripping process adopts a dual-station design, with front and rear stripping blades for easy adjustment;
● Convenient operation: Friendly PC interface, controlled by industrial computer, easy to connect to MES;
● Humanization: The overall structure of the body is simple and elegant, conforming to ergonomic design.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).