SDV-HBQ-G501 automatic tin dipping machine (second generation) is a wire harness processing equipment that automatically crimps one end of the terminal and dips the other end with tin. Its functions include crimping and seal loading (optional), terminal CCD appearance inspection (optional), wire twisting, tin dipping, etc. The overall layout adopts a modular design, featuring high efficiency and convenient debugging. The equipment is equipped with terminal pressure inspection, terminal CCD appearance inspection (optional), NG cut-off fool-proofing (optional), micrometer (optional), and tensile tester (optional) to prevent defective products from being released. The equipment can be connected to the MES（optional） of factory, key components of the entire machine are sourced from either imported or well-known domestic brands to ensure equipment reliability. SDV-HBQ-G501 automatic tin dipping machine (second generation), complete set includes: 1 set of main machine, 1 set of wire feeder, and wire retractor (customized according to customer’s needs). The main machine can process wires with a length ranging from 30 to 9,900 millimeters and cross-sectional areas ranging from 0.04 to 2 square millimeters. The main machine can achieve a maximum efficiency of 3300 pieces per hour, and the wire feeder can accommodate up to 400 rolls (drums) of wire as input material. It equipped with a pre-feeding wire function to prevent the situation where the lengths of wires are inconsistent.
● High efficiency: The entire machine adopts a servo system, with linear motion precision grinding screw guide rails, featuring an exquisite and compact structure, resulting in higher efficiency, with a maximum speed of up to 3300pcs/h;
● Blade adjustment: The stripping process adopts a dual-station design, with front and rear stripping blades that are easy to adjust;
● Quality assurance: The automatic reflow system for flux ensures stable tin dipping, reduces manual operations, and enhances equipment utilization;
● Simple interface: Friendly PC interface, controlled by industrial computer, easy to connect to MES;
● Humanization: The overall structure of the body is simple and elegant, conforming to ergonomic design.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).