SDV-HBQ-G420 is a semi-automatic pressure assembly machine. It is mainly used for tasks such as pressing fuses into electrical boxes, connecting charging ports of high-voltage wire harnesses, and connecting interfaces of energy storage connection wires, as well as other riveting products. The product pressure data can be uploaded to the MES system in real- time, and production logs can be queried for traceability. The device has multiple application scenarios. The pressure stroke can be custom-set, and the pressure recipe can be DIY-adjusted according to actual needs. The machine is equipped with a visual inspection function, and the visual recipe can be set according to the actual product. It has a dual-station processing function, which shortens the product processing cycle time (CT). There are four optional ways to read products by scanning codes: no barcode, fixed barcode, non-fixed barcode, and regular series barcode. It is widely applicable to various series of marked products. The host computer program software is developed by the manufacturer, which can greatly meet the customized needs of customers. The whole machine mainly consists of a frame, a three-axis servo module, a precision pressure sensor, a host computer, a PLC, a display component, and a dual-station fixture. The fixture can be custom- designed according to the shape of the customer's product. The device has error-prevention and fool-proof functions. If the set product is not completely processed or the pressure fails, the device will automatically lock the product and give an alarm. Only authorized personnel can unlock it, which can effectively prevent defective products from flowing into the next process.
● Intelligent error prevention: Visual inspection: Performing visual inspection on products, which can identify characters, colors, shapes, presence or absence of black and white, etc; Pressure alarm: If the pressure does not reach the standard range, the equipment will alarm and automatically lock to execute the repair procedure; Failure alarm: According to product requirements, other failure modes beyond pressure qualification can be identified, such as bent fuse pins; Scanning recognition: Use a scanning gun to quickly identify products and bind process parameters; Station switching: Adopting dual-station switching to effectively shorten the processing cycle time (CT);
● Convenient operation: Equipped with a material storage area for convenient storage and retrieval of materials; Visual software management for rapid identification of problem causes;
● Operational safety: The equipment is equipped with a safety light curtain and a pressure protection upper limit recognition function, and the safety door is equipped with a sensor recognition system to maximize personnel safety.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).