SDV-HBQ-G203C is an automatic PV Harness Machine. Its functions include cutting and stripping, terminal riveting, solder paste dispensing, welding, welding inspection, connector nut tightening, and visual inspection of nut clearance. The overall layout adopts a modular design, featuring high efficiency and convenient debugging. All important production processes of this equipment are inspected, including wire alignment inspection, pressure management inspection, welding inspection, wire insertion into connectors not in place inspection, and visual inspection of nut clearance, ensuring reliable quality of customer finished products and reducing the outflow of defective products. SDV-HBQ-G203C complete machine includes a set of cutting, riveting, and twisting main unit, a set of wire feeder, a set of wire storage rack, and a set of vibration disc. The main unit can process wires with lengths ranging from 180 to 2000mm and can handle universal wire diameters from φ5.7 to φ6.3 (1×4mm2) for photovoltaic cables. The wire feeder can support a maximum load of 600kg of incoming wire (roller). The wire storage rack is equipped with a tensioning structure, and the tension can be adjusted by adding or removing weight blocks.
● High integration: It integrates wire cutting, stripping, crimping, solder paste dispensing, welding, welding inspection, connector nut tightening, and visual inspection of nut clearances.
● High quality: Pressure management detects the crimping quality of terminals;
● High precision: Wire feeding accuracy: L<500mm: ±1mm; L>500mm: ±(1+0.2%*L);
● User-friendly operation: The length of the delivered wire and the stripping length can be adjusted through parameter settings, allowing products with different wire lengths to be produced Input the corresponding length on the touch screen and initialize for switching;
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).