SDV-HBQ-963 EV wire processing center is a new generation solution launched by the manufacturer for the processing of electric vehicle shielded wires. It is applicable to the processing of shielded wire harnesses with a wire cross sections from 1.5 to 6 square millimeters.
●Multi-process integration Manual feeding (including CCD accessory inspection)-automatic inner ring insertion-rotary cutting and stripping outer insulation-cutting aluminum foil-stretching aluminum foil-mesh cutting-visual inspection of aluminum foil mesh cutting-mesh flipping-automatic assembly of inner and outer rings-crimping inner and outer rings-rotary cutting and stripping of inner insulation-visual inspection of inner stripping and crimping-terminal crimping-visual inspection of terminal crimping-automatic unloading.
●Miniaturization The conventional dimensions of the equipment are L*W*H: 9000mm*1700mm*2200mm (customized according to customer requirements). While ensuring the same functionality, the equipment footprint has been reduced by about 50%, greatly improving the customer's site utilization rate.
● Efficiency improvement Each carrier of the equipment can hold four head wires, with single-head processing CT within 6S, achieving an efficiency improvement of over 50% compared to traditional equipment;
●FlexibilityThe processing parameters for the four wire ends can be independently executed through formula settings;● Quality assuranceIntegrated process inspection, where all processing parameters and inspection data can be uploaded to MES, ensuring traceability of product process quality.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).