SDV-HBQ-961 EV cable processing center is designed to provide an efficient, precise and reliable wire harness processing solution, aiming at the characteristics of EVs wire harness industry, such as rapid development and fast product upgrading and iteration. This automatic machine integrates the design concepts of flexibility, modularity, automation and customization. By adjusting the position of modules, adding or reducing modules, it can produce products with different processes, which greatly reduces the equipment investment cost, improves production efficiency, and provides customers with a more flexible production mode.
● Flexibility: This is the core advantage of this automated line, which can adjust the equipment layout according to different needs and adapt to the production of various products;
● Modularity: The modular design endows this automatic production line with strong scalability and maintainability. The main functional modules of the equipment are designed with standard interfaces, which facilitates users to add, reduce or replace modules. Meanwhile, the modular design also contributes to the rapid installation and debugging of the equipment, significantly shortening the production preparation time;
● Automation: Through advanced control systems and sensor detection technology, automation of wire harness processing has been achieved, which not only improves production efficiency and reduces labor costs, but also significantly reduces the impact of human factors on product quality;
● Customization: To meet the personalized needs of different customers, we offer customized services. Based on customer requirements, we tailor the layout and functional modules of the equipment to ensure it fully meets their needs. We meet the production needs of our customers. At the same time, we also provide customized production processes and process guidance to help customers achieve efficient production.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).