SDV-HBQ-905A Multi-wire Splicing Machine is an intelligent manufacturing system for wire harness splicing processing, developed by the manufacturer and possessing independent intellectual property rights. It is primarily used in motor vehicles, communication equipment, IT equipment, household appliances, etc. This manufacturing system adopts a servo control system, which intelligently integrates functional mechanisms such as wire feeding, cutting, crimping, seal loading, splicing, heat - shrinkable tube feeding, heat - shrinkable tube sleeving, ultrasonic welding, heat - shrinkable tube centering, heat - shrinkable tube shrinking, qualified product collection, and defective product collection. The entire machine can achieve automatic operation from wire to product throughout the whole process.
●Flexible expansion Controlled by an industrial computer, it facilitates integration into MES and enables various functional expansions;
●High intelligence Only manual loading of wire, sealings, terminals, and heat-shrink tube is required, with all other processing automatically completed by the equipment;
●Easy operation The intuitive parameter setting interface allows for convenient and flexible adjustment of process parameters;
●Precise control The processes of stripping, wire transfer, and welding clamping are all precisely controlled by servo motors to ensure high displacement accuracy;
●Online inspection Equipped with 360° post-weld visual inspection, it monitors welding spatter in all directions;
●Stable quality Equipped with pressure management devices and defective product management devices to prevent defective products from flowing into the next workstation.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).