SDV-HBQ-902 Harness Processing Center can perform functions such as wire cutting, stripping, seal loading, crimping, inserting terminals into the connector, and visual inspection of terminal crimping for up to 48 wires. This saves a large amount of labor for wire harness manufacturing enterprises, effectively reduces the number of work-in-process products, and improves the enterprises' market response sensitivity and product quality. This machine measures the real-time angle and position of the terminal through laser scanning in cooperation with a servo motor, guiding the machine to insert the terminal accurately. At the same time, it calculates the deviation within the software to complete the terminal position compensation, which can better adapt to the situation of inserting terminals into multiple terminals simultaneously. It has better compatibility with a variety of terminal-inserting types and complex terminal-inserting processes. This type of machine adopts a modular design concept and can provide customized services. It can flexibly adjust the workstation layout according to the actual production situation of customers, and has good market adaptability.
● Flexible Expansion: Controlled by an industrial computer, it is convenient to connect to MES for various functional expansions；
● Highly Intelligent: Only manual loading of wires, housings, and terminals is required, and the rest of the processing is automatically completed by the equipment；
● Simple Operation: With an intuitive parameter - setting interface, process parameters can be set conveniently and flexibly；
● Precise Control: Servo motors are used for peeling, terminal insertion, and wire transfer to accurately control the displacement accuracy；
● Online Detection: Equipped with a precision force - measuring device, it can dynamically display the insertion force and extraction force and save the data；
● Stable Quality: Equipped with a pressure management device and a defective product management device to prevent defective products from flowing to the next work-station.
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).