SDV-HBQ-230A is applied to the hexagonal crimping and inspection of loose outer conductors for FAKRA wire harnesses. After the operator completes the manual assembly of the outer conductor, wire harness, and copper ring, the product is placed in the online position of the equipment. It undergoes depth inspection before crimping, hexagonal crimping, and depth inspection after crimping. Equipped with a high-precision GT displacement sensor from Keyence and a the manufacturer servo crimping machine, it significantly enhances production efficiency, accurately ensures product quality, and provides customers with an excellent cost-performance experience.
●Integration Dual crimper design, where one crimper can complete independent manual crimping of 90° FAKRA or center terminals, while the other crimper can complete 180° FAKRA depth detection and crimping;●High quality GT sensor detects product quality: Before crimping, the GT sensor detects the assembly depth of the center pin and the outer conductor, and performs crimping after compensating to the required range. After crimping, a secondary inspection is conducted; pressure management monitors the crimping quality;
●Convenience Different products can achieve compatibility with multiple products and multiple material numbers by quickly changing the changeover fixtures;
●Safety Deep detection and crimping alarm prompts, continuous pressure alarms, automatic locking;
●Humanization Equipped with an illuminated magnifying glass for manual appearance inspection;
●High efficiency Part number program control (such as switching between different products, the equipment can automatically retrieve the parameter information corresponding to the product processing, etc.);
●Visualization The screen of the device's computer can display in real-time the parameter information of the processed products (such as depth setting standards, real-time detection values, etc.);
●MES Connection Equipped with MES connection function, the product material is scanned to confirm the consistency of work order information before starting production;
Feature ● Wire cutting, single (or double) end stripping, single (or double) end crimping, single end insertion of heat-shrink tub and heating, single end sleeve inserting machine ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Functions: Wire cutting, single/double-ended stripping, single/double/parallel-ended crimping, single/double/parallel heat-shrink tubing application. ● The entire machine supports customisation across multiple aspects, including cutting and stripping lengths. ● Optional crimping force monitor equipment（CFM） and visual inspection equipment
Feature ● Equipped with high-precision servo motors for cutting and stripping mechanisms, the system delivers exceptional accuracy and consistency in wire processing operations. The positive and negative screw structure cutting blade ensures precise stripping results, while the robust ductile iron crimping mechanism provides stable crimping height and superior rigidity for reliable terminal connections. ● Featuring an intuitive color touchscreen interface with comprehensive program memory functions, the machine enables rapid product changeover through one-key parameter recall. The modular design allows individual function modules to be activated or deactivated as needed, maximizing production flexibility and equipment utilization across different product lines and manufacturing requirements.
Feature ● Maximum Rubber Sleeve Size: Diameter 30mm, Thickness 20mm, Square 30*30*20mm. ● Production Efficiency: Average 5 seconds/hole, slight differences may occur due to thread length and plastic shell positioning. ● Needle assembly changeover: 3 minutes; tube assembly changeover: 3 minutes; claw assembly changeover: 9 minutes. ● High production efficiency, saving 2-5 people and reducing manual labor intensity. ● High equipment compatibility; can achieve threading of various rubber sleeves through changeover, changeover time 15 minutes. ● High safety performance; multi-step, two-hand start-up. ● One-button switching between single and two rubber sleeve functions (customizable).