Wire Processing and Electrical Installation Equipment

Automatic High-Speed Wire Cutting, Stripping, Twisting & Tinning Machine (AWG 16–32) EW-22F

Price of the selected optionon request
Delivery options

Description

Feature

A premium wire tinning machine must bridge the gap between high-velocity feeding and thermal stability. In high-density wire harness processing, the integration of an automatic wire soldering machine with a lead-free solder pot and titanium alloy coating ensures optimal tin dipping depth without triggering insulation melt-back. Driven by synchronized servo motors, our equipment guarantees zero-defect stranded wire twisting and tinning performance across micro-electronics and automotive circuits.

● Massive Parallel 8-Wire Throughput (Up to 11,000 pcs/h): Outfitted with an ultra-wide synchronized wire feeding track capable of running 1 to 8 lines simultaneously, dramatically multiplying output for micro-electronics jumpers.

● Micro 11 mm Ultra-Short Tinning Boundary: Overcomes traditional mechanical feeding limits to reliably execute dual-sided insulation stripping, high-uniformity twisting, and double-ended solder dipping on wires as short as 11 mm.

● Tier-1 Mitsubishi Servo & SMC Pneumatic Core: Powered by a synchronized Mitsubishi servo motor network and SMC pneumatic cylinders for micron-level linear repeatability and smooth 24/7 continuous operation.

● Titanium Solder Pot & Thermal Stability: Features a corrosion-resistant lead-free titanium alloy solder pot with precise dipping depth control to ensure total tin penetration without triggering insulation melt-back.

● OSHA-Compliant Eco Working Cell: Includes an automatic motorized solder replenishment system feeding directly into the pot, paired with an integrated high-vacuum smoke extractor that neutralizes flux fumes at the point of origin.

● Automotive Inspection Readiness: Software and hardware architecture are pre-configured to integrate optional CCD Visual Image Inspection and Crimp Force Monitoring (CFM) arrays for strict data sorting.

Application Range

● Consumer Electronics & Flat Ribbon Cable Assemblies: Micro-jumpers, PCB board-to-board connectors, and battery interconnect leads.

● Automotive Electronics & Sensor Harnesses: High-volume sensor leads, ECU jumpers, and CAN bus signal lines requiring uniform tinning.

● Home Appliance Control Wiring: Multi-lead copper jumpers for washing machines, HVAC controllers, and microwave wiring looms.

● Medical Devices & Telecommunication Jumpers: Precision micro-conductor cables demanding tight insulation tolerances and zero strand fraying.

Specifications

Model
EW-22F
Wire range
AWG16 – AWG32 (Single & Flat Ribbon Wires)
Stripping length
0 - 7mm(7 – 15 mm customizable)
Cut precision
±(1+0.02*L) mm
Cutting length
10 – 600 mm (600 – 1500 mm customizable)
Twisting length
3 – 7 mm (7 – 15 mm customizable)
The min. cutting length with double side tinning
11mm
Capacity
9000-11000pcs/hour (AWG22-AWG32, 1-8 wires one time)
Additional information
4000-5500pcs/hour(AWG20-AWG18, 1-5 wires one time)
Additional information 2
2700-3000pcs/hour(AWG18-AWG16,1-3 wires one time)
Power
220V/110V/50/60HZ
Air pressure
0.5-0.7Mpa
Machine size
1210*770*1370mm
Weight
380Kg
Options
CCD visual Inspection; CFM
Application for Automatic High-Speed Wire Cutting, Stripping, Twisting & Tinning Machine (AWG 16–32) EW-22F