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Feature
A premium wire tinning machine must bridge the gap between high-velocity feeding and thermal stability. In high-density wire harness processing, the integration of an automatic wire soldering machine with a lead-free solder pot and titanium alloy coating ensures optimal tin dipping depth without triggering insulation melt-back. Driven by synchronized servo motors, our equipment guarantees zero-defect stranded wire twisting and tinning performance across micro-electronics and automotive circuits.
● Massive Parallel 8-Wire Throughput (Up to 11,000 pcs/h): Outfitted with an ultra-wide synchronized wire feeding track capable of running 1 to 8 lines simultaneously, dramatically multiplying output for micro-electronics jumpers.
● Micro 11 mm Ultra-Short Tinning Boundary: Overcomes traditional mechanical feeding limits to reliably execute dual-sided insulation stripping, high-uniformity twisting, and double-ended solder dipping on wires as short as 11 mm.
● Tier-1 Mitsubishi Servo & SMC Pneumatic Core: Powered by a synchronized Mitsubishi servo motor network and SMC pneumatic cylinders for micron-level linear repeatability and smooth 24/7 continuous operation.
● Titanium Solder Pot & Thermal Stability: Features a corrosion-resistant lead-free titanium alloy solder pot with precise dipping depth control to ensure total tin penetration without triggering insulation melt-back.
● OSHA-Compliant Eco Working Cell: Includes an automatic motorized solder replenishment system feeding directly into the pot, paired with an integrated high-vacuum smoke extractor that neutralizes flux fumes at the point of origin.
● Automotive Inspection Readiness: Software and hardware architecture are pre-configured to integrate optional CCD Visual Image Inspection and Crimp Force Monitoring (CFM) arrays for strict data sorting.
Application Range
● Consumer Electronics & Flat Ribbon Cable Assemblies: Micro-jumpers, PCB board-to-board connectors, and battery interconnect leads.
● Automotive Electronics & Sensor Harnesses: High-volume sensor leads, ECU jumpers, and CAN bus signal lines requiring uniform tinning.
● Home Appliance Control Wiring: Multi-lead copper jumpers for washing machines, HVAC controllers, and microwave wiring looms.
● Medical Devices & Telecommunication Jumpers: Precision micro-conductor cables demanding tight insulation tolerances and zero strand fraying.