Wire Processing and Electrical Installation Equipment

Automatic USB Wire Welding Machine (1000 pcs/h Output) EW-715

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Description

Feature

● High Production Output (1,000 pcs/h): Automated multi-wire alignment and precision welding achieve cycle speeds several times faster than manual soldering technicians.

● Ultra-Low Defect Rate (≤ 0.3% Reject Ratio): Digital control over pressure, time, and power eliminates cold solder joints, short circuits, and human positioning errors.

● Fluxless & Spark-Free Eco-Operation: Requires no solder wire, flux, or shielding gas, creating a safe, fume-free workshop while significantly reducing consumable costs.

● Near-Zero Electrical Resistance: Delivers exceptional electrical conductivity across joints, ensuring optimal data transfer and fast-charging compliance for modern USB standards.

● Oxidized Surface Adaptability: Precision welding energy easily breaks through surface oxidation or electroplated coatings on copper/alloy wires without pre-treatment.

● Durable Industrial Build (175 kg): Built with imported wear-resistant components and compact dimensions (1100 × 750 × 1050 mm) for long-term reliability with minimal maintenance.

Application Range

● Consumer Electronics Cable Lines: Fast, automated assembly for USB-A, Micro-USB, USB Type-C, and Apple Lightning charging leads.

● Automotive USB Media Harnesses: High-reliability wire-to-connector joints for in-dash media ports, smart displays, and EV charging sockets.

● Industrial Data & Communication Cabling: Precision low-resistance terminal joining for multi-core industrial USB communication interfaces.

● High-Volume OEM Harness Assembly: Ideal replacement for manual benchtop soldering stations to eliminate solder fumes and cut labor costs.

Specifications

Model
EW-715
Air Pressure
0.5-0.7Mpa
Output
1000pcs/h
Defect / Reject Ratio
≤ 0.3%
Machine Power Rating
1.5KW
Voltage
220V/110V/50/60HZ
Welding Characteristics
Spark-free, fluxless, gasless, near-zero resistance
Applicable Connectors
USB-A, Micro-USB, USB Type-C, Lightning, custom pins
Machine dimension
1100 mm × 750 mm × 1050 mm
Machine weight
175kgs
Application for Automatic USB Wire Welding Machine (1000 pcs/h Output) EW-715