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Feature
● All-in-One Automated Splicing Workflow: Integrates wire feeding, precision cutting, stripping, taped component feeding, lead trimming, wire-to-component splicing, and automated fault detection into a unified process.
● Integrated Taped Resistor Feeding System: Purpose-built feeding module with one-sided adjustment seamlessly feeds taped/braided resistors, trimming leads cleanly and flatly before splice crimping.
● High Production Speed (Up to 3,200 pcs/h): Driven by high-precision stepper motors and Taiwanese HIWIN guide rails, achieving rapid cycles of 2,000–3,200 finished assemblies per hour.
● 2.0 Ton Splice Force & Alloy Steel Blades: Delivers 2.0 Tons (20 kN) of crimp force for high mechanical pull-out strength, utilizing precision-ground imported alloy steel blades for clean, burr-free cuts.
● Programmable Numerical CNC Control: Self-developed CNC touch control system allows digital setting of wire length, strip length (3–14 mm), tail length, full/half-stripping modes, and target batch counting.
● Industrial SMC Pneumatics & Heavy Frame: Built with genuine SMC pneumatic valves and cylinders mounted on a rigid 260 kg chassis to minimize operational vibration and maintenance downtime.
Application Range
● Automotive & Appliance Sensor Sub-Harnesses: Automated lead wire splicing onto taped thermistors, temperature sensors, and resistor sub-assemblies.
● Resistor & Diode Lead Wire Interconnections: High-volume automated wire splicing for braided/taped axial-lead components.
● PCB & In-Line Harness Electronics: Precision cutting, stripping, and crimp-splicing of lead wires requiring in-line passive components.
● Industrial Control & Power Supplies: Gas-tight, reliable wire-to-component joints engineered to withstand continuous mechanical vibration.