Wire Processing and Electrical Installation Equipment

Fully Automatic One Head Wire Splicing Machine for Resistors and Components (AWG28–AWG18) EW-1535

Price of the selected optionon request
Delivery options

Description

Feature

● All-in-One Automated Splicing Workflow: Integrates wire feeding, precision cutting, stripping, taped component feeding, lead trimming, wire-to-component splicing, and automated fault detection into a unified process.

● Integrated Taped Resistor Feeding System: Purpose-built feeding module with one-sided adjustment seamlessly feeds taped/braided resistors, trimming leads cleanly and flatly before splice crimping.

● High Production Speed (Up to 3,200 pcs/h): Driven by high-precision stepper motors and Taiwanese HIWIN guide rails, achieving rapid cycles of 2,000–3,200 finished assemblies per hour.

● 2.0 Ton Splice Force & Alloy Steel Blades: Delivers 2.0 Tons (20 kN) of crimp force for high mechanical pull-out strength, utilizing precision-ground imported alloy steel blades for clean, burr-free cuts.

● Programmable Numerical CNC Control: Self-developed CNC touch control system allows digital setting of wire length, strip length (3–14 mm), tail length, full/half-stripping modes, and target batch counting.

● Industrial SMC Pneumatics & Heavy Frame: Built with genuine SMC pneumatic valves and cylinders mounted on a rigid 260 kg chassis to minimize operational vibration and maintenance downtime.

Application Range

● Automotive & Appliance Sensor Sub-Harnesses: Automated lead wire splicing onto taped thermistors, temperature sensors, and resistor sub-assemblies.

● Resistor & Diode Lead Wire Interconnections: High-volume automated wire splicing for braided/taped axial-lead components.

● PCB & In-Line Harness Electronics: Precision cutting, stripping, and crimp-splicing of lead wires requiring in-line passive components.

● Industrial Control & Power Supplies: Gas-tight, reliable wire-to-component joints engineered to withstand continuous mechanical vibration.

Specifications

Model
EW-1535
Machine Category
Fully Automatic One Head Wire Splicing Machine
Applicable Wire Range
AWG28-AWG18
Compatible Components
Taped / Braided Resistors, Diodes, Sensors & Passive Components
Stripping Length Range
3.0 – 14.0 mm (Customizable for longer lengths)
Lead screw and guide rail
Original Taiwan WIHIN
Wire Cutting Length Range
20-999mm
Production Speed Capacity
2000-3200pcs/h
Power
2.5KW
Splice / Crimping Force
2.0 Tons (20 kN)
Power
220V/110V/50/60HZ
Motion Drive & Linear Rails
Precision Stepper Motors & Original Taiwan HIWIN Lead Screws / Rails
Pneumatic System Components
Genuine SMC Pneumatic Valves & Cylinders
Control System Architecture
Self-Developed Programmable Numerical CNC System
Air Pressure Requirement
0.5-0.65Mpa
Machine Dimensions (L × W × H)
720*850*1600mm
Weight
260KGS
Application for Fully Automatic One Head Wire Splicing Machine for Resistors and Components (AWG28–AWG18) EW-1535