Wire Processing and Electrical Installation Equipment

Semi-Automatic Waterproof Plug Loading, Wire Stripping & Terminal Crimping Machine(0.2-2.5mm²) EW-5030

Price of the selected optionon request
Delivery options

Description

Feature

● 3-in-1 Integrated Workstation: Automates waterproof seal insertion, wire jacket stripping (0.1–10 mm), and terminal crimping in one continuous cycle—slashing labor time by up to 60%.

● Full Digital Parameter Adjustment: Seal threading depth, wire stripping length, and conductor position are fully programmable via touchscreen data entry, eliminating mechanical shims.

● Servo & Lead-Screw Precision Drives: High-efficiency servo actuation combined with precision ball-screw slides ensures smooth stripping movement and tight cutting tolerance (±0.02 mm).

● Robust 3.0 Ton Crimp Force: Delivers 3.0 T of stable stamping force via a 40 mm stroke, accommodating open-barrel and closed-barrel automotive terminals up to 2.5 mm².

● Modular Quick-Change Seal Feeder: Vibrant bowl/track feeding mechanism allows rapid conversion between different waterproof plug shapes and sizes (≤ 10 × 10 mm).

● Optional Crimp Force Monitor (CFM): Upgradeable with an inline CFM system for real-time terminal crimp height and force curve verification to guarantee zero-defect output.

Application Range

● Automotive Wire Harness Manufacturing: Weatherproof connector assembly for sensor cables, door looms, and engine bay wiring.

● New Energy Vehicles (EV) & Charging Systems: High-reliability waterproof seal insertion for battery management and outdoor charging harnesses.

● Marine & Commercial Transportation: IP67/IP68 rated terminal crimping for navigation, lighting, and heavy machinery control panels.

● Outdoor Lighting & Power Equipment: Waterproof rubber plug integration for outdoor LED arrays and industrial junction boxes.

Specifications

Model
EW-5030
Applicable wire range
0.2-2.5mm²
Stripping length
0.1-10mm (Digital Touchscreen Setting)
Cut precision
±0.02 mm
Applicator Slide Stroke
40mm
Crimping Capacity / Force
3.0 Ton (30 kN)
Driving System
High-efficiency Servo Motor + Precision Ball Screw Slide
Quality Control Options
Optional Crimp Force Monitor (CFM)
Power
220V/110V/50/60HZ
Display language
Chinese/English
Compressed air
0.5-0.7MPA
External dimensions
850mm*880mm*1300mm (length, width and height)
Weight
300KGS
CFM
Optional
Waterproof Plug / Seal Size
≤10*10mm
Application for Semi-Automatic Waterproof Plug Loading, Wire Stripping & Terminal Crimping Machine(0.2-2.5mm²) EW-5030