Wire Processing and Electrical Installation Equipment

Heavy-Duty Cable Reel Prefeeding System (1000kg - 2500kg) EW-1435

Price of the selected optionon request
Delivery options

Description

Feature

● Motorized Lift & Fast Loading: Integrates an automatic motorized reel lifting system and quick-lock cam mechanism. This allows a single operator to load massive cable drums up to 2500 kg effortlessly without forklift dependency.

● Smart Accumulator Speed Control: Features an active dancer-arm cable accumulator that dynamically matches the dereeling drive speed up to 250 m/min. This prevents sudden jerks and eliminates mechanical stress on heavy conductors.

● Broad Drum & Wire Compatibility: Supports wide cable diameters from 3 to 45 mm and drum outer diameters up to 1600 mm. Standard drum arbor holes of 56 to 90 mm can also be customized to fit your existing spool inventory.

● Constant Tension Synchronization: Feeds heavy wire materials under highly uniform, constant tension directly to downstream cutting systems. This prevents wire slippage inside feed rollers and guarantees micro-accurate cutting lengths.

● Heavy-Duty Industrial Build: Engineered with an ultra-stable chassis weighing up to 450 kg and driven by powerful motors up to 7.5 kW. Designed for heavy-duty, vibration-free, continuous 24/7 factory operation.

Application Range

The EW-1435 series is the standard choice for automated heavy cable handling across global supply chains:

● New Energy & Electric Vehicles (EV): Feeding thick, heavy-gauge copper battery cables and shielded charging cables to cut-and-strip stations.

● High-Voltage Power Transmission: Handling thick industrial power cables, armored electrical lines, and heavy-duty grid wiring.

● Railway & Aerospace Harnesses: Delivering constant tension payoff for highly regulated railway transit cables and aircraft control cables.

● Industrial Automation Lines: Supporting high-efficiency, multi-feed automated cable assembly lines where zero-downtime is required.

Specifications

Model
EW-1435 | EW-1440 | EW-1445 | EW-1450-L | EW-1455-L | EW-1460-L
Wire diameter
3-20mm | 3-20mm | 3-20mm | 6-45mm | 6-45mm | 6-45mm
Additional information
Cable drum
size
OD 400-630, width 250-500 | OD 500-800, width 300-600 | OD 600-1000, width 450-700 | OD 600-1250, width 550-900 | OD700-1400, width 550-900 | OD 800-1600, width 600-900
Drum hole dimension
standard 56-90mm (more dimension
can be customized)
standard 56-90mm (more dimension
can be customized)
standard 56-90mm (more dimension
can be customized)
standard 56-90mm (more dimension
can be customized)
standard 56-90mm (more dimension
can be customized)
standard 56-90mm (more dimension can
Additional information 2
be customized)
Loading weight
1000 KGS | 1000 KGS | 1000 KGS | 1500 KGS | 2000 KGS | 2500 KGS
Max. feeding speed
250m/min | 250m/min | 250m/min | 100m/min | 100m/min | 100m/min
Feeding motor power
2.2KW | 3KW | 4KW | 4KW | 5.5KW | 7.5KW
Additional information 3
Feeder
dimension
900*1550*900
mm
1100*1650*1100
mm
1100*1800*1100
mm
1400*2200*1300
mm
1550*2200*1500
mm
1600*2200*1600
Additional information 4
mm
Feeder N.W.
300KGS | 310 KGS | 320 KGS | 350 KGS | 400 KGS | 450 KGS
Additional information 5
Tension bracket
dimension
800*580*2000
mm
800*580*2000
mm
800*580*2000
mm
1650*500*1400
mm
1800*580*1400
mm
1800*580*1400
Additional information 6
mm
Tension bracket N.W.
180 KGS | 180 KGS | 180 KGS | 120 KGS | 120 KGS | 120 KGS
Power supply
AC380V, 50HZ/60HZ (220V need extra cost)
Application for Heavy-Duty Cable Reel Prefeeding System (1000kg - 2500kg) EW-1435