Wire Processing and Electrical Installation Equipment

Crimp Force Monitor (1–2 Channels / 20,000 Hz Sampling) EW-2505

Price of the selected optionon request
Delivery options

Description

Feature

● High-Speed 20,000 Hz Force Sampling: Captures up to 20,000 data points per second, delivering high-resolution force curve rendering to detect tiny structural variations in terminal crimps.

● 4-Way Precision Evaluation Algorithms (Peak / Area / SC / Shift): Analyzes peak force, curve area, shape deviation (SC), and timing shift to identify missing strands, incorrect wire gauges, insulation in wire barrels, and uneven terminal hardness.

● Flexible 1CH / 2CH Dual Channel Support: Configurable for single-station benchtop presses or dual-head automatic wire processing machines.

● Universal Crimp Press & Sensor Compatibility: Connects seamlessly to all brands of crimping machines with flexible piezo sensor mounting options (Side Mount, Bottom Mount, Top Mount).

● Instant Relay Interlock Output: Sends immediate OK / Not OK relay or pulse signals to lock the machine or activate rejection mechanisms upon detecting a defective crimp.

● Complete PC Traceability & Parameters Import/Export: Dedicated PC application saves all historical crimp waveforms and data for quality auditing, allowing quick parameter recipe backups via USB.

Application Range

● Automotive Wire Harness Production: 100% inline force verification for critical safety wiring, ABS control leads, and airbag harness terminals.

● High-Precision Industrial Wiring: Quality monitoring for ring terminals, spade connectors, and pin contacts in power distribution panels.

● Home Appliance & HVAC Electronics: Benchtop and automatic crimp quality control for power supply cords and internal control board wiring.

● Medical & Aerospace Assemblies: High-traceability wire processing requiring total data logging and zero-defect crimp validation.

Specifications

Model
EW-2505
Machine Category
Inline Crimp Force Monitor (CFM System)
Channel Count
1 Channel / 2 Channels (1CH–2CH)
Sampling Speed Rate
Max. 20,000 samples / second
Measurement Precision
0.3 Grade
Force Evaluation Methods (EOS)
Peak, Area, SC (Shape Comparison), Shift
Test Results & Visual Output
OK / Not OK Judgment, Force Curve, Measured Values, Trend Graphs
Sensor Mounting Types
Side Mount / Bottom Mount / Top Mount
Control Signal Output
Relay / Pulse Output (Machine Stop / Defect Signal)
Alarm Memory Capacity
Up to 500 latest warning records stored in unit
Interface Port
USB Port (PC Application Data Sync)
Power supply
5V3A
Mounting & Form Factor
Panel Mount / Side Mount
Application for Crimp Force Monitor (1–2 Channels / 20,000 Hz Sampling) EW-2505