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Feature
● High-Speed 20,000 Hz Force Sampling: Captures up to 20,000 data points per second, delivering high-resolution force curve rendering to detect tiny structural variations in terminal crimps.
● 4-Way Precision Evaluation Algorithms (Peak / Area / SC / Shift): Analyzes peak force, curve area, shape deviation (SC), and timing shift to identify missing strands, incorrect wire gauges, insulation in wire barrels, and uneven terminal hardness.
● Flexible 1CH / 2CH Dual Channel Support: Configurable for single-station benchtop presses or dual-head automatic wire processing machines.
● Universal Crimp Press & Sensor Compatibility: Connects seamlessly to all brands of crimping machines with flexible piezo sensor mounting options (Side Mount, Bottom Mount, Top Mount).
● Instant Relay Interlock Output: Sends immediate OK / Not OK relay or pulse signals to lock the machine or activate rejection mechanisms upon detecting a defective crimp.
● Complete PC Traceability & Parameters Import/Export: Dedicated PC application saves all historical crimp waveforms and data for quality auditing, allowing quick parameter recipe backups via USB.
Application Range
● Automotive Wire Harness Production: 100% inline force verification for critical safety wiring, ABS control leads, and airbag harness terminals.
● High-Precision Industrial Wiring: Quality monitoring for ring terminals, spade connectors, and pin contacts in power distribution panels.
● Home Appliance & HVAC Electronics: Benchtop and automatic crimp quality control for power supply cords and internal control board wiring.
● Medical & Aerospace Assemblies: High-traceability wire processing requiring total data logging and zero-defect crimp validation.