Wire Processing and Electrical Installation Equipment

Automatic Single Head Wire Crimping, Waterproof Seal Loading and Tinning Machine (AWG 28–14) EW-8020

Price of the selected optionon request
Delivery options

Description

Feature

● Multi-Process Inline Automation: Combines wire measuring, cutting, dual-end stripping, single-end waterproof seal insertion, single-end terminal crimping, and opposite-end tin-dipping in one seamless cycle.

● Precision Automated Seal Insertion: Vibratory seal feeder loads rubber waterproof seals with exact orientation and seating depth without damaging seal ribs or wire insulation.

● High-Efficiency Throughput (2,200 pcs/h): Replaces up to four manual processing stations, achieving production speeds up to 2,200 finished leads per hour.

● Rigid 2.0T / 3.0T Crimping Station: Heavy-duty cast frame press accepts standard OTP side-feed and rear-feed applicators for consistent terminal crimp height.

● Comprehensive Inline Quality Detection: Integrated sensors detect wire depletion, terminal loss, wire tangling, and low air pressure, with optional Crimp Force Monitoring (CFM) integration.

● Programmable Memory Controller: LCD control interface allows quick parameter entry for wire cut lengths (50–9,999 mm) and stripping lengths (1.5–10 mm) with job program memory storage.

Application Range

● Automotive Weather-Pack Harnesses: Single-end seal loading and terminal crimping for waterproof automotive ECU, sensor, and lighting connectors.

● Outdoor LED & Marine Wiring: Precision stripping, waterproof seal insertion, and end-tinning for weather-resistant outdoor power cables.

● Industrial Appliance & Equipment Cabling: High-volume production of single-ended terminal leads with tinned tip ends for screwless PCB terminal blocks.

● Contract Harness Bench Stations: Rapid parameter changeovers for custom automotive and industrial harness sub-assemblies.

Specifications

Model
EW-8020
Machine Category
Automatic Single Head Wire Crimping, Sealing & Tinning Machine
Applicable Wire Range
AWG28-AWG14
Cutting Length Range
50 – 9,999 mm (1.0 mm adjustments)
Cutting Length Accuracy
±1 (1+0.002*L) mm, L=cut length
Stripping Length Range
1.5-10mm
Crimping Capacity
2.0 Tons (20 kN) / 3.0 Tons (30 kN)
Power
220V/110V/50/60HZ
Production Capacity
Up to 2,200 pieces / hour
Pneumatic Air Supply
4 – 6 kgf/cm² (0.4 – 0.6 MPa)
External dimensions
700mm*800mm*1500mm (length, width and height)
Weight
348KG
Function
Both ends cutting stripping, single end sealing
Integrated Detection Units
Wire/Terminal Loss, Wire Tangling, Air Pressure
CFM
Optional
Application for Automatic Single Head Wire Crimping, Waterproof Seal Loading and Tinning Machine (AWG 28–14) EW-8020