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Feature
● Multi-Process Inline Automation: Combines wire measuring, cutting, dual-end stripping, single-end waterproof seal insertion, single-end terminal crimping, and opposite-end tin-dipping in one seamless cycle.
● Precision Automated Seal Insertion: Vibratory seal feeder loads rubber waterproof seals with exact orientation and seating depth without damaging seal ribs or wire insulation.
● High-Efficiency Throughput (2,200 pcs/h): Replaces up to four manual processing stations, achieving production speeds up to 2,200 finished leads per hour.
● Rigid 2.0T / 3.0T Crimping Station: Heavy-duty cast frame press accepts standard OTP side-feed and rear-feed applicators for consistent terminal crimp height.
● Comprehensive Inline Quality Detection: Integrated sensors detect wire depletion, terminal loss, wire tangling, and low air pressure, with optional Crimp Force Monitoring (CFM) integration.
● Programmable Memory Controller: LCD control interface allows quick parameter entry for wire cut lengths (50–9,999 mm) and stripping lengths (1.5–10 mm) with job program memory storage.
Application Range
● Automotive Weather-Pack Harnesses: Single-end seal loading and terminal crimping for waterproof automotive ECU, sensor, and lighting connectors.
● Outdoor LED & Marine Wiring: Precision stripping, waterproof seal insertion, and end-tinning for weather-resistant outdoor power cables.
● Industrial Appliance & Equipment Cabling: High-volume production of single-ended terminal leads with tinned tip ends for screwless PCB terminal blocks.
● Contract Harness Bench Stations: Rapid parameter changeovers for custom automotive and industrial harness sub-assemblies.