Feature
● Independent Dual-Wire Feed (Mixed-Gauge Processing): Two fully independent wire entry channels feature their own dedicated feed roller sets, stripping modules, and program parameters. Enables instant joint processing of different wire cross-sections, insulation types, and stripping lengths without mechanical parameter re-linking.
● Built-in 90° Wire Rotation (Side-by-Side or Stacked Crimp): Software-selectable rotation mechanism automatically orients the stripped wire ends before entering the crimping die—placing conductors side-by-side for flat open-barrel terminals or stacked vertically (rotated 90°) for specialized automotive connector cavities.
● Six-Category Real-Time Fault Monitoring: Continuously tracks low air pressure, wire run-out, wire overload, terminal run-out, terminal overload, and crimp height errors. Triggers instant emergency stops and independent station alerts before bad parts advance.
● High-Speed Output (3,500 pcs/hour): Delivers throughput speeds matching standard single-wire double-head machines while executing dual-wire feeding, length measuring, stripping, orientation, and joint crimping in a single automated cycle (at L = 50–100 mm).
● 2.0 Ton Press & Universal OTP Applicator Interface: Powered by a heavy-duty 2.0 Ton (20 KN) crimp press compatible with standard OTP crimping applicators, offering cutting lengths from 41 mm to 99,999 mm with tight tolerances of ±(0.2 + 0.002 × L) mm.
● Optional CCD & CFM Inspection Upgrades: Expandable with an optional Crimp Force Monitor (CFM) for real-time force curve verification and a CCD visual inspection system for automated terminal crimp geometry validation.
Application Range
● Automotive Wire Harness Manufacturing: High-speed termination of dual-wire relay leads, ECU power/ground splitters, and sensor junction connections requiring stacked or side-by-side terminal orientation.
● Home Appliance & White Goods Assembly: Daisy-chained common ground wires and dual-power distribution leads for washing machines, HVAC systems, and refrigerators.
● Industrial Automation & Control Panels: Mixed-gauge joint connections (e.g., AWG 18 main power wire + AWG 22 signal tap wire) crimped directly into a single connector terminal.
● Commercial Lighting & Power Distribution: Automated twin-wire splice termination for LED drivers, junction blocks, and power supply harnesses.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)