Wire Processing and Electrical Installation Equipment

3000W Ultrasonic Wire Welding Machine (0.5–18 mm² Splicing Capacity) EW-60B

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Delivery options

Description

Feature

● Solid-State Molecular Splicing (0.5–18 mm²): Joins copper and aluminum wire strands directly without solder, flux, or crimp sleeves, delivering superior electrical conductivity and mechanical bond strength.

● Microprocessor Auto-Frequency Tuning: Real-time digital tracking of current, phase, and acoustic frequency automatically adjusts resonance across varying wire bundle sizes for uniform weld quality.

● Dual Automatic Circuit Protection: Features built-in double protection against frequency offset, over-current, and power overloading to safeguard the generator and acoustic transducers.

● High Energy Efficiency (3000 W Output): High-conversion acoustic system transfers mechanical energy directly into the weld zone within milliseconds, drastically lowering electricity costs compared to heat melting.

Application Range

● Automotive & EV Harness Splicing: High-reliability node splicing for grounding junctions, sensor networks, battery pack leads, and high-voltage wiring.

● Home Appliance Wiring Assemblies: Splicing multi-strand copper leads in power supplies, heating elements, and motor control harnesses.

● Industrial Control Cabinets: Splicing copper control leads and multi-conductor jumpers without adding physical crimp terminals.

● Solar PV & Battery Systems: Solid-state bonding of copper-to-copper and copper-to-aluminum conductors for low contact resistance power transmission.

Specifications

Model
EW-60B
Welding capacity
Wire size range: 0.5-3 mm²,3-18 mm²
Frequency
20K
Power
3000W
Voltage
AC110V/220V/50HZ/60HZ
Air pressure
0.5-0.7Mpa
System
Overloading protection
Application for 3000W Ultrasonic Wire Welding Machine (0.5–18 mm² Splicing Capacity) EW-60B