Feature
● 100% Non-Destructive Real-Time Monitoring
Elevate your quality control to zero-defect standards. Our advanced crimp process monitor (also known as Crimping Force Monitor) tracks and analyzes the exact pressure waveform profile of every single crimp cycle in real-time. It delivers 100% non-destructive testing (NDT) without slowing down your high-speed production lines.
● High-Sensitivity Defect Detection
Powered by microscopic piezo-electric quartz sensors and high-frequency sampling algorithms, this intelligent crimp process monitor instantly identifies and isolates critical crimping anomalies, including:
1、Insulation Protrusion: Insulation mistakenly crimped into the wire core zone.
2、Missing Strands / Broken Wires: Fewer copper strands than specified.
3、Stripping Length Variances: Stripped wire too short or too long.
4、Terminal Fluctuation: Material thickness variations or blank crimps.
● Intelligent Waveform Analysis & Self-Learning
Featuring a smart, intuitive software interface, the monitor visualizes active force curves against a taught reference curve. The intelligent self-learning mode allows operators to establish a reliable baseline tolerance window within just 3 to 5 test crimps, drastically reducing job changeover times.
● Acoustic-Optic Alarm & Press Interlocking
The moment a pressure anomaly exceeds programmable tolerances, the crimp process monitor triggers an immediate acoustic-optic alarm and locks the crimping press automatically, ensuring that not a single defective wire harness escapes to your clients.
Application Range
Machine Compatibility
● Universal Retrofit Design: Highly compatible with all major semi-automatic benchtop crimping presses (1.5T to 10T) and fully automatic wire cutting, stripping, and terminating platforms. This makes our crimp process monitor an ideal plug-and-play solution for mixed factory environments.
● Flexible Sensor Integration: Supports both ram-mounted piezo sensors and base-mounted strain gauge load cells to fit diverse press structures.
Target Industries We Serve
● Automotive Wire Harness Manufacturing: Tier-1 and Tier-2 suppliers auditing for car brands that mandate real-time crimp process monitoring.
● Aerospace & Medical Electronics: High-reliability micro-crimping processing.
● Home Appliance & Industrial Automation: Mass-production terminal crimping quality insurance.
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)