Wire Processing and Electrical Installation Equipment

Open Hexagon Crimping Applicator & Die (1–95 mm²) EW-09H002

Price of the selected optionon request
Delivery options

Description

Feature

● Symmetrical 6-Sided Open Hexagon Profile: Delivers 360-degree uniform compression on tubular copper lugs and heavy terminals without flash burrs or casing deformation.

● Dual Wire-Range Options (1–95 mm²): EW-09H002-1 covers standard-to-medium power cables (1–35 mm²), while EW-09H002-2 handles heavy-duty power lines (6–95 mm²).

● High Crimp Height Precision (±0.03 mm): Micro-fine precision tolerances ensure gas-tight connection consistency to meet strict automotive VDA and IEC pull-out standards.

● Heavy-Duty Service Life (≥300,000 Cycles): Built with premium imported tool steel and extra-thick crimping blades (up to 22 mm) to withstand continuous high-tonnage impact.

● Universal High-Tonnage Press Mount: Engineered for direct compatibility with 4-Ton servo crimping presses and heavy-duty mute press machines above 8 Tons.

Application Range

● Electric Vehicle (EV) High-Voltage Harnesses: Precision hex crimping for battery pack connectors, PDU power cables, and motor drive leads.

● Energy Storage & Battery Lugs: High-reliability gas-tight termination for tubular copper/aluminum lugs in commercial ESS cabinets.

● Industrial Power Distribution Cabinets: Heavy-gauge cable terminal termination for switchgear, transformers, and industrial control systems.

● Commercial Vehicle & Marine Wiring: Heavy-duty battery cable assembly conforming to high vibration and environmental durability standards.

Specifications

Model
EW-09H002-1 | EW-09H002-2
Crimping Precision
±0.03mm | ±0.03mm
Rated Tooling Life
≥ 300,000 crimping cycles | ≥ 300,000 crimping cycles
Crimp Profile Shape
Open Hexagon (6-Sided Symmetrical) | Open Hexagon (6-Sided Symmetrical)
Applicable Crimping Range
1-35 mm² | 6-95 mm²
Crimping Stroke Range
0-50mm | 0-50mm
Blade thickness
3-14mm | 3-22mm
Compatible Press Force
4T Servo Press / 8T+ Mute Machine | 4T Servo Press / 8T+ Mute Machine
Dimensions
90*120*142mm | 70*130*142mm
N.W.
5.0KGS | 5.2KGS
Application for Open Hexagon Crimping Applicator & Die (1–95 mm²) EW-09H002