Wire Processing and Electrical Installation Equipment

Vertical Injection Molding Machine 15T EW-9025

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Description

Feature

Why Vertical Design is Essential for Harness Overmolding: Unlike horizontal systems, the vertical clamping and injection mechanism utilizes gravity to hold wire inserts, terminals, and delicate electronic components perfectly stationary in the mold cavity prior to polymer injection. The 15-ton clamping force provides the ideal pressure to eliminate flash on micro-connectors while protecting sensitive inner copper cores.

● Ergonomic Vertical Design: Vertical clamping and vertical injection structure allow easy and secure manual or robotic placement of wire inserts, preventing misalignments during the overmolding process.

● Proportional Hydraulic Control: Engineered with a highly responsive, energy-efficient hydraulic system ensuring smooth mold closing, reducing component wear and operating noise.

● Multi-Stage Temperature Control: Features PID-regulated heating zones (±1°C) to perfectly process polymers like PVC, PUR, TPR, and PA without degrading the material.

● Dual-Button Safety Protocol: Requires operators to use both hands simultaneously to initiate the clamping cycle, complemented by a fast-response safety light curtain (optional) to meet global safety standards.

Application Range

● Consumer Electronics (3C): Overmolding for USB Type-C, HDMI, audio jacks, DisplayPort, and lightning charging cables.

● Automotive Sensors & Connectors: Overmolding waterproof boots, industrial Deutsch-style plugs, proximity switch assemblies, and engine bay wiring connectors.

● Medical Electronics: Precision encapsulation for patient leads, disposable probe connectors, and bio-compatible cable assemblies.

Specifications

Model
EW-9025
Injection injection
Screw Diameter | mm | 20 25
Injection Pressure
kg/cm2 | 1715 1098
Theoretical Shot Volume
cm3 | 31 49
Max Shot Weight
g | 29/1 45/1.5
Injection Rate
cm3/sec | 20 30
Screw Stroke
mm | 100
Screw Speed
rpm | 0-215
Nozzle Contact Force
tons | -
Nozzle Stroke
mm | -
Number of Temperature Control
- | 1+2
Hopper Capacity
L | 15
Clamping system
Clamping Force | tons | 15
Opening Force
tons | 7
Platen Size
mm | 450x280
Distance Between Tie Bar
mm | 265
Min Mold Height
mm | 100/40
Opening Stroke
mm | 160
Max Open Daylight
mm | 260/200
Ejector Force
tons | 1.3
Ejector Stroke
mm | 35
Oil pressure system
Max Hydraulic Pressure | kg/cm2 | 140
Pump Output
L /min | 19.3
Oil Reservior Capacity
L | 80
Cooling Water Consumption
/hr | 400-600
Pump Moter Power
KW | 2.2
Barrel Heating Power
kw | 2
Total Power
kw | 4.2
Other
Machine Weight | tons | 0.5/0.55
Machine Dimension
m | 1.38*0.8*2.1
Shipping w eight
tons | 0.7/0.75
Shipping Measurement
mm | 1.48*0.95*2.2
Application for Vertical Injection Molding Machine 15T EW-9025