Wire Processing and Electrical Installation Equipment

Parallel Twin Wire Stripping Crimping and Tin Soldering Machine (AWG10–AWG30) EW-8135

Price of the selected optionon request
Delivery options

Description

Feature

● 6-in-1 Fully Automated Workstation: Unifies wire feeding, precision cutting, dual-end stripping (0.5–20 mm), strand twisting (2–20 mm), terminal crimping (2.0T), and tin soldering (0.5–20 mm) in one seamless sequence.

● High Production Efficiency (2,100 pcs/h): Delivers output speeds from 2,000 to 2,500 pcs/hour (at L=100 mm), dramatically cutting labor overhead and eliminating inter-machine transfers.

● Flexible 3-Model Configuration: Features dedicated variants to process single wires (EW-8135: AWG 10–18), double wires (EW-8135-1: AWG 20–30), or parallel twin 2-core wires (EW-8135-2: AWG 18–30).

● High-Precision PLC & Storable Parameter Memory: Intuitive touchscreen interface allows operators to precisely set, adjust, and store stripping lengths, crimping forces, and solder tinning volumes for rapid job recall.

● Global CE, UL, FCC & RoHS Compliance: Built with RoHS-certified electrical components and engineered to meet stringent European and North American quality and safety standards.

● Integrated Fault Detection & Low Maintenance: Features real-time sensors for wire run-out, low air pressure, and crimping errors, halting operation automatically to protect equipment and prevent material scrap.

Application Range

● Parallel 2-Core Power Cables & LED Drivers: Automated processing of DC flat cables, LED power supply leads, and adapter interconnect lines.

● Consumer Electronics & Appliance Wiring: Mass production of internal jumper wires requiring terminal crimping on one end and uniform tinned leads on the other.

● Automotive Audio & Sub-System Wire Harnesses: High-speed double-core wire processing for speaker lines, low-voltage automotive sensors, and lighting sub-harnesses.

● Export-Oriented Electronics Manufacturing: Ideal for OEM/ODM facilities delivering wire assemblies that require strict CE, UL, FCC, and RoHS compliance certification.

Specifications

Model
EW-8135
(Single wire)
EW-8135-1
(Double wire)
EW-8135-2
Additional information
(Twin wire)
Applicable wire range
AWG10-AWG18 | AWG20-AWG30 | AWG18-AWG30
Stripping length
0.5-20mm
Cut precision
±(1+0.002*L) mm (L=100mm)
Cutting length
26-9900mm(20mm can be customized)
Twisting length
2-20mm
Tinning length
0.5-20mm
Capacity
2100pcs/hour(L=100)
Crimping force
2.0T
Applicators
30mm or 40mm strokes for optional
Air pressure
0.4-0.6Mpa
Detection
Wire run out, low air pressure, terminate error(Crimping force monitor is for optional)
Dimension
720*850*1650mm
Weight
265Kg
Power /Power Rating
220V/110V/50HZ/60HZ /1500W
Application for Parallel Twin Wire Stripping Crimping and Tin Soldering Machine (AWG10–AWG30) EW-8135