Wire Processing and Electrical Installation Equipment

Automatic Ferrule Strip & Crimp Machine with Twisting(0.14–16mm²) EW-5515

Price of the selected optionon request
Delivery options

Description

Feature

All-in-One Processing (Strip, Twist & Crimp): Seamlessly integrates wire stripping, copper wire twisting, and ferrule crimping into one automated step. The twisting function prevents loose strands, ensuring a perfect insertion into the tubular terminal every time.

High-Precision Tungsten Steel Blades: Equipped with imported tungsten steel stripping blades for exceptional durability, clean cuts, and long-term stable operation in high-volume production environments.

Wide Wire Size Compatibility: Highly versatile design supporting a broad range of cross-sections (ranging from 0.14mm² to 16mm², depending on the specific tooling setup), ideal for diverse wire harness manufacturing needs.

Intelligent Fault Detection: Features a built-in automated sensor system that immediately triggers an alarm and halts operation if there is a lack of terminals or low air pressure, minimizing material waste and machine damage.

Global Power Compatibility: Designed for international markets, the machine supports both AC220V and 110V (50/60Hz), making it plug-and-play ready for North American, European, and Asian manufacturing facilities.

Pneumatic & Electric Drive: Combines the speed of electric motors with the heavy-duty reliability of pneumatic cylinders (Requires 0.5-0.8 MPa air pressure) for fast, consistent, and fatigue-free crimping forces.

Application Range

The EW-5515 series is engineered to meet international manufacturing standards (including CE compliance) and is widely used across various global industries requiring efficient and reliable wire termination:

Automotive Wire Harness Assembly: Perfect for high-speed processing of automotive cables, frequently utilized by Tier 1 and Tier 2 suppliers in manufacturing hubs across Mexico, Eastern Europe, and Southeast Asia.

Industrial Control Panels & Switchgears: Ensures secure, standard-compliant ferrule crimping essential for electrical cabinets, PLCs, and heavy machinery control boxes in North American and European markets.

Consumer Electronics & Home Appliances: Ideal for internal wiring of white goods, HVAC systems, and high-wattage electronic devices.

New Energy & Power Distribution: Provides stable and vibration-resistant terminal connections for solar inverters, battery packs, and EV charging station components.

Specifications

Model
EW-5515-1 | EW-5515-2 | EW-5515-3
Wire Size
0.14-2.5 mm²
(max. Crimping length 12mm)
0.3-4.0 mm²
(max. Crimping length 12mm)
6-16 mm²
Additional information
(max. Crimping length 12mm)
Min. Stripping Length for Jacket
40mm | 40mm | 40mm
Stripping length of inner core
8-18mm | 8-18mm | 8-18mm
Production Capacity
2.5s /wire (1000-1300pcs/hour) | 2.5s /wire (1000-1300pcs/hour) | 2.5s /wire (1000-1300pcs/hour)
Storage
100 crimping data | 100 crimping data | 100 crimping data
Additional information 2
Working
Temperature
0~50℃ | 0~50℃ | 0~50℃
Rotary blades
2pc, Imported
tungsten steel
2pc, Imported
tungsten steel
2pc, Imported
Additional information 3
tungsten steel
Air Supply
0.6-0.8Mpa | 0.6-0.8Mpa | 0.6-0.8Mpa
Power Source
AC220V/110V/
50/60HZ 400W
AC220V/110V/
50/60HZ 400W
AC220V/110V/
Additional information 4
50/60HZ 400W
Weight
68KGS | 68KGS | 68KGS
Dimension
430×505×425mm | 430×505×425mm | 430×505×425mm
Application for Automatic Ferrule Strip & Crimp Machine with Twisting(0.14–16mm²) EW-5515