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Feature
● 3D Multi-Plane Bending (Up to 10 Programmable Steps): Rotates the wire's bend axis between steps, allowing up to 10 distinct bends across multiple spatial planes to form complex 3D shapes without secondary operations.
● 4-Roller Belt-Driven Feed System: Protects delicate wire insulation during feeding and positioning, eliminating scratch marks and jacket deformation commonly caused by traditional transfer fixtures.
● HIWIN Linear Guideway & ATmega Microcontroller Precision: High-rigidity Taiwan HIWIN linear rail combined with a stable US ATmega processor ensures repeatable position accuracy over continuous high-speed cycling.
● 500-Program Digital Recipe Storage: Stores complete processing parameters—including cut lengths, dual-end stripping lengths, bend angles, and bend lengths—for instant recall on the 7-inch touchscreen.
● Dual-End Independent Stripping Capability: Strips Side I (0–35 mm) and Side II (0–30 mm) with high precision before or during the bending sequence.
● High-Accuracy Cutting & High Production Rate: Delivers cutting length accuracy within < 0.002 * L across 0.1 to 99,999.9 mm lengths at production rates up to 600 pcs/h.
Application Range
● PCB Through-Hole & Terminal Pin Wire Forms: Precision 3D bending for multi-directional terminal pins, PCB leads, and connector contacts requiring compound exit angles.
● Electrical & Appliance Jumper Wires: Automated stripping and forming of shaped jumper leads, U-brackets with side offsets, and internal panel interconnection wires.
● Automotive & Transportation Wire Assembly: Scratch-free 3D forming of insulated vehicle grounding leads, relay box wiring, and custom-bent sensor wires (2–6 mm²).
● Spring Contacts & Specialty Wire Components: Efficient production of spring contact shapes combining coiled or bent wire sections with straight stripped ends.