Wire Processing and Electrical Installation Equipment

Automatic 3D Wire Stripping and Bending Machine (2–6 mm² / 3D 10-Step Bending) EW-08D-1

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Delivery options

Description

Feature

● 3D Multi-Plane Bending (Up to 10 Programmable Steps): Rotates the wire's bend axis between steps, allowing up to 10 distinct bends across multiple spatial planes to form complex 3D shapes without secondary operations.

● 4-Roller Belt-Driven Feed System: Protects delicate wire insulation during feeding and positioning, eliminating scratch marks and jacket deformation commonly caused by traditional transfer fixtures.

● HIWIN Linear Guideway & ATmega Microcontroller Precision: High-rigidity Taiwan HIWIN linear rail combined with a stable US ATmega processor ensures repeatable position accuracy over continuous high-speed cycling.

● 500-Program Digital Recipe Storage: Stores complete processing parameters—including cut lengths, dual-end stripping lengths, bend angles, and bend lengths—for instant recall on the 7-inch touchscreen.

● Dual-End Independent Stripping Capability: Strips Side I (0–35 mm) and Side II (0–30 mm) with high precision before or during the bending sequence.

● High-Accuracy Cutting & High Production Rate: Delivers cutting length accuracy within < 0.002 * L across 0.1 to 99,999.9 mm lengths at production rates up to 600 pcs/h.

Application Range

● PCB Through-Hole & Terminal Pin Wire Forms: Precision 3D bending for multi-directional terminal pins, PCB leads, and connector contacts requiring compound exit angles.

● Electrical & Appliance Jumper Wires: Automated stripping and forming of shaped jumper leads, U-brackets with side offsets, and internal panel interconnection wires.

● Automotive & Transportation Wire Assembly: Scratch-free 3D forming of insulated vehicle grounding leads, relay box wiring, and custom-bent sensor wires (2–6 mm²).

● Spring Contacts & Specialty Wire Components: Efficient production of spring contact shapes combining coiled or bent wire sections with straight stripped ends.

Specifications

Model
EW-08D-1
Machine Category
Automatic 3D Wire Stripping and Bending Machine
Productivity
300 - 600 pcs./h
Wire size
2 - 6 mm²
Cutting length
0.1 - 99999.9 mm
Cutting length tolerance
< 0.002 * L
Stripping length (side I)
0 - 35 mm
Stripping length (side II)
0 - 30 mm
Bending length
Adjustable
Bending capability
3D bending with adjustable angle
Max. Bending steps
10 Steps
Guide tube ID
Customized according to samples
Blade material
High speed steel
Chip
ATmega (the U.S.)
Linear guideway
HIWIN (Taiwan, China)
Feeding mode
4-roller with belts feeding
Display mode
7-inch touch screen
Memory capacity
500 programs
Power supply
AC 175 - 250 V (50 - 60 Hz)
Power
180 - 600 W
Weight
60 kg
Dimension
630 * 560 * 430 mm
Application for Automatic 3D Wire Stripping and Bending Machine (2–6 mm² / 3D 10-Step Bending) EW-08D-1