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Feature
● Fiber-Optic Intelligent Induction & Auto-Clamping: Automatically senses wire positioning, locks swivel jaws instantly, and releases the finished twisted pair upon completion for ergonomic, high-speed operator workflow.
● Dual-Group Simultaneous Processing: Equipped with 2 independent swivel jaws to twist two separate pairs of wires at the same time, doubling workstation throughput compared to single-head twisters.
● PLC Digital Speed & Torque Control: Programmable motor speeds from 100 to 2,500 RPM and precise torque adjustments ensure uniform twist tightness without over-stretching copper conductors.
● High Twist Pitch Precision (±2 mm): Maintains exact skein/twist pitch accuracy to meet strict automotive anti-interference (EMI) and CAN bus communication standards.
● Customizable Extended Length (Up to 12 Meters): Standard unit processes 100–3,000 mm lengths, with custom bed extensions available for long cable runs up to 12 meters.
● Real-Time Touchscreen Process Monitoring: Large color HMI touch panel displays operational parameters, cycle counts, and torque settings for rapid job setup and error diagnostics.
The EW-20H runs on 220V, 50/60Hz, with 0.6MPa air pressure driving the pneumatic swivel jaws. Because twist pitch accuracy (±2.0mm) and total strand length accuracy (±10.0mm) are digitally calibrated through the PLC against your local frequency, confirming whether your facility runs 50Hz or 60Hz before ordering helps ensure the machine ships pre-programmed to the correct standard. Check your country's power supply in our World Voltage & Frequency Table.
Application Range
● Automotive CAN Bus & Data Lines: High-consistency twisted pair manufacturing for OBD-II leads, ABS sensors, and engine communication networks.
● Industrial Automation & Fieldbus Wiring: Anti-interference twisted cabling for RS485, RS422, and industrial Ethernet control panel assemblies.
● Appliance & HVAC Signal Harnesses: Uniform wire twisting for temperature sensors, display panels, and power supply lines.
● Custom Wire Harness Manufacturing: High-efficiency batch twisting for standard to extra-long (up to 12m) multi-wire assemblies.