Wire Processing and Electrical Installation Equipment

Electric Terminal Tension Tester (5–1000N) EW-2545

Price of the selected optionon request
Delivery options

Description

Feature

● 12 Fixtures — Crimped, Soldered, and Waterproof Seal Testing

The supplied 12 terminal fixtures and special collets cover open-barrel and insulated crimped terminals, soldered wire joints, and waterproof seal/plug pull-out testing — the three connection types most commonly verified in wire harness quality inspection, without requiring application-specific custom fixtures.

● Built-in IEC60352 & UL 486A Standard Force Library

The machine stores the IEC60352 and UL 486A minimum pull force values for each wire gauge. Select the wire gauge on the touchscreen and the machine retrieves the applicable threshold automatically — eliminating separate standard document lookup on the production floor and reducing operator error in pass/fail determination.

● Real-Time Force Curve and PC Software

A real-time force-displacement curve displays on the 7-inch touchscreen during each test, revealing gradual slip, sudden break, and multi-peak failure patterns that a single peak reading misses. PC software via RS232 records data and generates test reports for IATF 16949 and ISO 13485 quality documentation.

Application Range

● Automotive wire harness Tier 1 quality inspection

The built-in IEC60352/UL 486A library reduces setup time on multi-standard production environments where different customer quality plans reference different minimum force thresholds for the same wire gauge.

● Electronic connector and PCB assembly

The 12-fixture system covers JST, Molex, TE, and Hirose terminal families used in consumer electronics and industrial equipment — first-article, periodic, and incoming inspection without application-specific fixtures.

● Waterproof connector seal pull-out verification

The special collet set accommodates waterproof seal and plug pull-out testing on IP67/IP69K assemblies, providing a single instrument for both conductor retention and seal retention verification on the same connector.

● Quality laboratory and supplier audit

PC software generates force curve reports with batch statistics — satisfying the objective evidence requirements of IATF 16949 supplier qualification audits and ISO 13485 medical device quality records.

Specifications

Model
EW-2545
Measuring range
5-1000N/ 0.5- 100kg
Accuracy
±1%
Measuring speed
Max 500mm/min
Stock
60 mm
Interface
Data transmission: RS232
Power Supply
AC 110- -240V 50/60Hz
Overall dimension
450x235X300mm
Weight
10kg
Application for Electric Terminal Tension Tester (5–1000N) EW-2545