Wire Processing and Electrical Installation Equipment

Fully Automatic Terminal Cross-Section Analyzer (30–312X / 0.01–70mm²) EW-2555

Price of the selected optionon request
Delivery options

Description

Feature

● 5-in-1 Automated Workflow (<5 Mins): Combines cutting, grinding, 5-second corrosion cleaning, imaging, and measuring into one automated workstation.

● Japanese 30–312X Segmentless Zoom: Continuous optical magnification paired with a 5MP HD camera captures fine strand compaction and void details without changing lenses.

● Distortion-Free German Cutting Blade: German Ø110×0.5mm precision blade and 1200# grinding stage preserve true crimp geometry without heat deflection.

● Automated Quality Analysis & Reporting: Calculates conductor fill rate (%), crimp height/width, strand counts, and voids to satisfy IATF 16949 audit compliance.

Application Range

● Automotive Wire Harness Quality Control: Compliance verification of engine, body, and sensor crimp connections against USCAR-21 specifications.

● EV & New Energy High-Voltage Wiring: Cross-sectional compression and fill-rate analysis for heavy-duty power terminals up to 70 mm² (120 mm²).

● First-Piece Inspection & Tooling Setup: Fast benchtop validation during press setup to verify crimp height, width, and strand compaction before mass production runs.

● Aerospace & Telecom Electronics: Precision micro-section audits for fine-gauge wires down to 0.01 mm² under IPC/WHMA-A-620 standards.

Specifications

Model
EW-2555
Terminal section analysis
Japan imported segmentless zoom optical system
Measurement output
Conductor fill rate (%), crimp height, crimp width, strand count, void detection, area calculation
Total video magnification
30~312X
Applicable wire range
0.01~70 mm²(120 mm² can be customized)
Power supply
100~240VAC, 50/60Hz
Imaging system
Japanese industrial HD video system 5 million
Blade specifications
Dia.110X0.5mm(Germany imported, delicate and durable)
Abrasive sandpaper
1200#
Standard fixture
0.01~70 mm²(120 mm² can be customized)
Special-grade
high-precision reference ruler 0.01/10mm
Terminal corrosion
Liquid cleaning (5S completed)
Lighting source
All white adjustable LED lighting device
Dimensions
W500XD350XH350
Application for Fully Automatic Terminal Cross-Section Analyzer (30–312X / 0.01–70mm²) EW-2555