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Feature
● 5-in-1 Automated Workflow (<5 Mins): Combines cutting, grinding, 5-second corrosion cleaning, imaging, and measuring into one automated workstation.
● Japanese 30–312X Segmentless Zoom: Continuous optical magnification paired with a 5MP HD camera captures fine strand compaction and void details without changing lenses.
● Distortion-Free German Cutting Blade: German Ø110×0.5mm precision blade and 1200# grinding stage preserve true crimp geometry without heat deflection.
● Automated Quality Analysis & Reporting: Calculates conductor fill rate (%), crimp height/width, strand counts, and voids to satisfy IATF 16949 audit compliance.
Application Range
● Automotive Wire Harness Quality Control: Compliance verification of engine, body, and sensor crimp connections against USCAR-21 specifications.
● EV & New Energy High-Voltage Wiring: Cross-sectional compression and fill-rate analysis for heavy-duty power terminals up to 70 mm² (120 mm²).
● First-Piece Inspection & Tooling Setup: Fast benchtop validation during press setup to verify crimp height, width, and strand compaction before mass production runs.
● Aerospace & Telecom Electronics: Precision micro-section audits for fine-gauge wires down to 0.01 mm² under IPC/WHMA-A-620 standards.