Feature
● Servo Motor Drive on Solid Casting Structure
All three EW-5195+C variants are servo motor driven with the crimp ram mounted on a solid casting press frame — delivering consistent stroke end positioning independent of mains voltage variation or motor speed drift. Servo positioning replaces the mechanical stop adjustment required on electromagnetic clutch presses, reducing applicator changeover to a parameter change on the TopTouch interface.
● Compatible with Japan, EU, and Stamping Mold Tooling
The closed height is configurable for Japan mold (119.7mm), EU mold (135.78mm), and stamping mold (192mm+10mm) applicator families within the same press frame, with 10mm coarse and 2–6mm fine adjustment. This multi-tooling compatibility allows a single EW-5195+C press to accept applicators from the major terminal applicator manufacturers worldwide without frame modification.
● Integrated Crimp Force Analysis (CFA / CFA+)
The built-in CFA / CFA+ module captures the force-displacement profile of every crimp cycle and compares it against a stored reference envelope — stopping the press and alerting the operator when a cycle falls outside tolerance. This per-cycle monitoring detects missing wire strands, insulation intrusion, wrong wire gauge, and applicator wear before defective assemblies reach the output — replacing periodic sampling with continuous 100% process inspection.
● Quick Changeover with Minimal Setup Material
The TopTouch interface stores applicator and wire parameters by program, reducing changeover between terminal series to a program selection. The minimal setup material requirement — confirmed-good crimps needed to establish the CFA reference envelope — is lower than comparable press systems, reducing the material cost of line qualification after applicator changes.
Application Range
● Automotive wire harness Tier 1 and Tier 2 production
Terminal crimping presses with integrated CFM are the standard configuration for automotive harness assembly cells operating under USCAR-21 and IATF 16949 quality plans. The EW-5195+C's CFA/CFA+ module provides the per-cycle force monitoring record required by automotive OEM supplier audit criteria, without the separate external CFM unit investment that conventional presses require.
● Industrial control panel and switchgear terminal assembly
The 2T and 4T variants cover the open-barrel and insulated terminal sizes (AWG28–AWG10 / 0–8mm²) used in industrial control panel wiring. The servo drive's consistent stroke positioning maintains crimp height within tolerance across extended single-shift production runs on DIN rail terminal connector assemblies.
● Electronics and appliance connector crimping
The EW-5195-2TC (2T, 0–4mm²) is sized for the fine-pitch and mini connector terminal families used in consumer electronics and appliance wiring, where over-crimping at 4T force would deform small-profile terminal barrels below the minimum contact resistance specification.
● Aerospace and defence terminal assembly
The multi-mold tooling compatibility and integrated CFA monitoring make the EW-5195+C a suitable press for aerospace harness assembly operations where MIL-DTL-22520 specifies both the applicator tooling geometry and per-cycle crimp quality documentation requirements.
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Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)
Tell us your need by filling out the form below and we will contact you as soon as possible!.input_group label{ line-height:35px;} Interesting Products Name * Company Email * Tel/Mobile * Country Tell us your needs (as specific as possible)