Wire Processing and Electrical Installation Equipment

Precision Heavy-Duty Servo Motor Terminal Crimping Machine (30T / 50T) EW-5235

Price of the selected optionon request
Delivery options

Description

Feature

● High-Force Electronic Servo Drive (30T / 50T): Direct-drive servo motor replaces messy hydraulic systems, providing instantaneous, clean crimping force up to 500 kN without oil leaks or pressure decay.

● Extreme Cable Capacity (Up to 300 mm²): Built to handle massive cross-sections, with the 30T model servicing up to 150 mm² and the 50T model easily crimping heavy battery lugs up to 300 mm².

● ±0.02 mm Crimp Height Repeatability: Driven by Omron precision sensors and Kinco digital controls, delivering tight tolerances for critical electrical pull-force and cross-section audits.

● Universal Hexagonal & Quadrilateral Applicators: Features adaptable die-holding structures that support interchangeable hexagonal or 4-sided crimping profiles for various terminal geometries.

● Heavy Steel Plate Rigid Assembly: Solid steel frame structure absorbs mechanical recoil and dampens operational vibration, extending machine service life and ensuring long-term alignment.

Application Range

● Electric Vehicle (EV) & Battery Pack Manufacturing: Heavy-gauge power wire crimping for battery packs, motor controllers, charging guns, and high-voltage junction boxes.

● Energy Storage Systems (ESS): High-repeatability crimping of heavy copper lugs and power leads for solar battery banks and grid storage cabinets.

● Industrial Power Distribution: Fast crimping of large power cables, transformer jumpers, and industrial distribution box terminals.

● Heavy Construction & Marine Equipment Harnesses: Heavy-duty wiring harness manufacturing for off-highway vehicles, marine engines, and rail transport.

Specifications

Model
EW-5235-30T | EW-5235-50T
Motor
2KW Servo motor | 3KW Servo motor
Wire size
1-150mm² | 1-300mm²
Applicable applicator
Hexagon/Quadriatreal universal applicator | Hexagon/Quadriatreal universal applicator
Accuracy
±0.02 | ±0.02
Power
110/220V, 50/60HZ | 110/220V, 50/60HZ
Machine size
700*650*140mm | 800*750*150mm
Configuration
7 inch Kinco touch screen, Omron sensor | 7 inch Kinco touch screen, Omron sensor
Pedal control
YES | YES
Air input
N/A | N/A
Application for Precision Heavy-Duty Servo Motor Terminal Crimping Machine (30T / 50T) EW-5235