Wire Processing and Electrical Installation Equipment

Ultrasonic Wire Harness Welding Machine (4000W / 1–30 mm²) EW-6070

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Delivery options

Description

Feature

● High-Power 4000W Solid-State Welding: Delivers high ultrasonic energy output at 20 kHz, bonding 1–30 mm² copper and aluminum wire cross-sections in ~0.6 seconds with zero thermal degradation.

● German FESTO Pneumatic Proportional Valve: Intelligently regulates dynamic welding air pressure, guaranteeing rock-steady pressure precision throughout the welding cycle.

● Auto Frequency Tracking & Amplitude Compensation: Automatically locks onto resonance frequency and compensates for load variation to maintain consistent power output and weld quality.

● 5-Fold Equipment Protection System: Features active protection against abnormal frequency, current, voltage, overload, and over-temperature to extend generator and horn lifespan.

● 7-Inch Touch Screen & 99 Recipe Memory: Powered by a fast multi-core processor, the intuitive interface stores up to 99 parameter profiles for instant job changeovers.

● MES-Ready Data Export (RS485/RS232/USB): Supports seamless data transmission and process monitoring export to shop-floor quality management systems.

Application Range

● Automotive & EV Wire Harness Splicing: High-reliability copper/aluminum wire end splicing, grounding terminals, and battery sub-harnesses.

● Copper & Aluminum Bimetallic Jointing: Direct solid-state bonding of copper-to-aluminum conductors with negligible contact resistance.

● Renewable Energy & Solar Inverters: Precision cable splicing for photovoltaic junction boxes, energy storage systems, and power distribution modules.

● Industrial Electrical & Power Electronics: Heavy-duty wire harness preparation requiring vibration-resistant, zero-voltage-drop connections.

Specifications

Model
EW-6070
Machine Category
Ultrasonic Wire Harness Welding Machine
Display method
Touch display control and adjustment
Dimensions
electrical box:453*300*165mm frame:517*142*181mm
Weight
25KGS
Rated voltage
AC220V 20KHz
Applicable Wire Welding Range
1.0 – 30.0 mm² (Copper Wire & Aluminum Wire)
Rated Output Power
4000W High Output
Production Cycle Speed
~0.6 sec / weld (dependent on cross-section)
Pneumatic Pressure Control
German FESTO Pneumatic Proportional Valve Module
Control Interface
7-Inch Color Touch Screen (Multi-Core Processor)
Recipe Storage Capacity
99 Sets of Product Welding Schemes
Data Connectivity & Export
RS485, RS232, and USB Data Export Interfaces
Circuit Safety Safeguards
5 Protections (Frequency, Current, Voltage, Overload, Temp)
Application for Ultrasonic Wire Harness Welding Machine (4000W / 1–30 mm²) EW-6070