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Feature
● High-Power 4000W Solid-State Welding: Delivers high ultrasonic energy output at 20 kHz, bonding 1–30 mm² copper and aluminum wire cross-sections in ~0.6 seconds with zero thermal degradation.
● German FESTO Pneumatic Proportional Valve: Intelligently regulates dynamic welding air pressure, guaranteeing rock-steady pressure precision throughout the welding cycle.
● Auto Frequency Tracking & Amplitude Compensation: Automatically locks onto resonance frequency and compensates for load variation to maintain consistent power output and weld quality.
● 5-Fold Equipment Protection System: Features active protection against abnormal frequency, current, voltage, overload, and over-temperature to extend generator and horn lifespan.
● 7-Inch Touch Screen & 99 Recipe Memory: Powered by a fast multi-core processor, the intuitive interface stores up to 99 parameter profiles for instant job changeovers.
● MES-Ready Data Export (RS485/RS232/USB): Supports seamless data transmission and process monitoring export to shop-floor quality management systems.
Application Range
● Automotive & EV Wire Harness Splicing: High-reliability copper/aluminum wire end splicing, grounding terminals, and battery sub-harnesses.
● Copper & Aluminum Bimetallic Jointing: Direct solid-state bonding of copper-to-aluminum conductors with negligible contact resistance.
● Renewable Energy & Solar Inverters: Precision cable splicing for photovoltaic junction boxes, energy storage systems, and power distribution modules.
● Industrial Electrical & Power Electronics: Heavy-duty wire harness preparation requiring vibration-resistant, zero-voltage-drop connections.