Wire Processing and Electrical Installation Equipment

Ultrasonic Copper Pipe and Tube Sealing Machine (3000W / OD 2–10mm) EW-6085

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Description

Feature

● 3000 W / 20 kHz Ultrasonic Generator: Automatic frequency tracking continuously matches resonant frequency changes to maintain stable power output and ensure 100 percent leak-proof, gas-tight seals.

● Versatile OD 2 mm to 10 mm Range: Single workstation handles a broad spectrum of copper and aluminum pipes without needing complete machine re-engineering.

● Cost-Saving Reusable Tooling: Premium imported mold steel welding tips and anvils can be reground and reused multiple times, lowering ongoing spare parts expenses.

● Fast Sub-2-Second Flame-Free Cycle: Executes clamping, solid-state ultrasonic welding, and clean cutoff simultaneously in under two seconds without heat, braze filler, or emissions.

● Smart Safety Protection Circuitry: Monitors voltage fluctuations, electrical overloads, and pneumatic pressure drops below 0.65 MPa to protect internal components and prolong service life.

Application Range

The EW-6085 is the global industrial standard for flame-free, hermetic sealing of OD 2-10mm copper and aluminum tubes, engineered specifically for high-precision manufacturing lines:

● HVACR (Heating Ventilation Air Conditioning & Refrigeration):

○ Refrigeration Assembly: The definitive solution for pinching and sealing the charging/process tubes of domestic refrigerators, commercial freezers, and water dispensers immediately after refrigerant injection (fully compatible with R600a, R134a, and eco-refrigerants).

○ Air Conditioning Lines: High-speed sealing of capillary tubes and condenser pipes in residential, commercial, and industrial AC units.

● Automotive Climate & Thermal Management:

○ EV Battery Cooling & HVAC: Perfect for sealing copper cooling circuits, cabin air conditioning loops, and advanced heat pump systems in both Electric Vehicles (EV) and traditional combustion vehicles.

● Electronics Cooling & Phase-Change Heat Pipes:

○ Thermal Management Systems: Extensively used to seal micro-copper heat pipes (OD 2-6mm) utilized for CPU/GPU cooling in high-performance servers, gaming laptops, 5G base stations, and aerospace electronics.

● Instrumentation Sensors & Thermostats:

○ Capillary Tube Sealing: Delivers 100% leak-proof, gas-tight seals for copper bulbs and capillary lines found in industrial pressure switches, temperature controllers, and HVAC thermostats.

Specifications

Model
EW-6085
Machine Category
Ultrasonic Copper Pipe and Tube Sealing Machine
Applicable Tube Outer Diameter
OD 2.0 – 10.0 mm
Applicable Tube Materials
Copper and Aluminum Tubing
Ultrasonic Frequency
20 kHz
Ultrasonic Output Power
3000W
Pneumatic Operating Pressure
0.65 MPa
Working Cycle Time
Less than 2 seconds per cycle
Tooling Material
Imported High-Grade Mold Steel (Regrindable and Reusable)
Operating Power Supply
AC 220 V (50 / 60 Hz)
Application for Ultrasonic Copper Pipe and Tube Sealing Machine (3000W / OD 2–10mm) EW-6085