Wire Processing and Electrical Installation Equipment

Precision Servo Motor Terminal Crimping Machine Series (10T–50T) EW-5390

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Description

Feature

● Full Servo Force Spectrum (10T to 50T): Five scalable models covering wire cross-sections from 2.5 mm² up to 300 mm², delivering clean, energy-efficient electric crimping force without hydraulic oil contamination.

● Closed-Loop Optical Grating Scale Sensor: Real-time position feedback loop continuously corrects ram placement during stroke, maintaining extreme crimp height repeatability within ±0.03 mm.

● Touchscreen Auto Crimp Height Adjustment: Digital height setting via touchscreen replaces manual mechanical adjustments, eliminating human setup error and drastically reducing job changeover times.

● Automated Maintenance Oil Replenishment: Built-in automatic lubrication system periodically applies lubricant to key mechanical components, ensuring long-term mechanical accuracy and low wear.

● 100% Quality Assurance with CPK & OES Testing: Validated with a 100-sample test base to guarantee statistical process control compliance and generate verifiable quality documentation for automotive and aerospace standards.

Application Range

● Automotive & EV High-Voltage Harnesses: Precision crimping for battery connections, motor controller cables, charging gun leads, and high-voltage power distribution boxes.

● Energy Storage & Solar Power Systems: High-repeatability crimping of heavy copper and aluminum battery terminals for grid storage and solar inverters.

● Heavy Equipment & Rail Transit: Industrial wiring for locomotive electrical cabinets, off-highway machinery power lines, and marine switchboards.

● Industrial Distribution Cabinets: Heavy-gauge cable terminal termination with strict CPK quality traceability requirements.

Specifications

Product Name
10T Servo
Additional information
Terminal
Machine
20T Servo
Additional information 2
Terminal
Machine
30T Servo
Additional information 3
Terminal
Machine
40T Servo
Additional information 4
Terminal
Machine
50T Servo
Additional information 5
Terminal
Additional information 6
Machine
Model
EW-5390-10T | EW-5390-20T | EW-5390-30T | EW-5390-40T | EW-5390-50T
Stroke
40MM | 50MM | 50MM | 70MM | 70MM
Crimp Range
2.5-35 mm² | 2.5-95 mm² | 2.5-180 mm² | 2.5-200 mm² | 2.5-300 mm²
Crimp accurate
0.03MM | ±0.03MM | ±0.03MM | ±0.03MM | ±0.03MM
Machine size
540*350*785 | 560*400*985 | 560*400*985 | 700*480*1225 | 700*480*1225
Machine weight
230KG | 450KG | 450KG | 670KG | 670KG
Power
1.5KW | 2.6KW 10NM | 2KW 15NM | 3KW 15NM | 3KW 18NM
Starting Mode
Touch display/Foot switch
Operating mode
Touch type, automatically adjust the crimp height
Applicable mould
Hexagon, quadrangle, B mold, etc
Voltage
220V/110V Single Phase
Application for Precision Servo Motor Terminal Crimping Machine Series (10T–50T) EW-5390