Wire Processing and Electrical Installation Equipment

Single-Head Three-Wire Joint Terminal Crimping and Splicing Machine EW-5465

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Description

Feature

● Triple-Wire Parallel Splicing Master: Engineered specifically to merge and compress three independent conductor lines into a single terminal barrel simultaneously, replacing low-efficiency manual twisting or multi-stage splicing blocks.

● Fully Independent 3-Channel Micro-Adjustment: The precise crimping position and insulation stripping depth for all three wires can be calibrated completely separately. Furthermore, each individual wire track can be toggled on or off independently on the control board.

● Triple-Tier Quality Inspection Loop: Built with a highly responsive internal I/O Monitor to trace peripheral faults instantly, alongside integrated CCD Visual Inspection for terminal exterior aesthetics and CFM (Crimp Force Monitoring) to analyze internal gas-tight pressure profiles.

● Automotive Gauge Processing Window: Perfectly calibrated to feed and align mid-range industrial electrical leads and automotive circuits spanning from 0.5 mm² to 0.75 mm² (AWG 20 to AWG 18).

● Rigid 2.0T Mechanical Crimp Press: Delivers a stable, low-noise 2.0-ton vertical crimping force with a standard 30mm stroke, ensuring uniform metal deformation across all three captured copper wire cores.

● Condensation-Free Structural Stability: Designed to maintain absolute repeating mechanical accuracy within standard industrial operating climates from 1 to 30 degrees Celsius without moisture condensation.

Application Range

● Automotive Splicing Nodes & Grounding Hubs: Mass-produces common-ground wire groupings, dashboard cluster networks, and power distribution junctions where three sensor or signal lines must securely terminate at one connector blade. (Highly targeted at Tier-1 wiring factories in Mexico, Germany, Hungary, Poland, and India).

● Industrial Control Cabinets & Relay Matrixes: Prepares high-reliability parallel bridge lines for PLC panels, heavy-duty industrial relays, and electrical breaker assemblies.

● HVAC & Commercial Appliance Control Trunks: High-volume preparation of internal multi-circuit power feeds for commercial washing systems, large refrigeration units, and centralized power distribution boards.

Specifications

Model
EW-5465
Wire diameter range
0.5-0.75 mm².(AWG18-20)
Cutting to same length range
1-10mm
Stripping length
1.0 mm — 16.0 mm
Crimping machine power
2T
Crimping stroke
30mm
Compressed air
0.5MPa
Productivity
600 sets. Changes depending on the person’s line setting speed.
Working temperature range
1℃ — 30℃ No condensation
Weight
200KGS
Warranty period
1 year
Application for Single-Head Three-Wire Joint Terminal Crimping and Splicing Machine EW-5465