Wire Processing and Electrical Installation Equipment

Fully Automatic Parallel Two-Wire Joint Crimping and Tinning Machine EW-8870

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Description

Feature

● Parallel Joint & Tinning Integration: Seamlessly automates wire cutting, stripping, parallel two-wire terminal joint-crimping, automated twisting, and single-head solder tinning in one continuous high-speed mechanical flow.

● 4-Wheel Synchronous Traction: Features an integrated four-roller synchronous wire feeding array that maintains constant, identical tension across both wire lines, completely eliminating jacket stretching or slippage.

● Broad Gauge Processing Windows: Effortlessly calibrates to handle a wide range of industrial electronics and power wiring profiles from fine AWG 26 up to rugged AWG 16.

● Motion Control Card Brain: Driven by a premium dedicated motion control card rather than generic PLCs, ensuring lightning-fast processing cycles and zero-downtime parameter adjustments via a bilingual English/Chinese touch screen.

● 0.01mm Micro-Resolution Blades: Supports micro-blade depth adjustments up to 5.50mm with an ultra-fine digital increment resolution of 0.01mm, guaranteeing flawless insulation scoring without scratching inner copper strands.

● Universal OTP Die Adaptability: Fully compatible with universal standard horizontal feed and direct-feed OTP terminal molds for swift tooling changeovers.

● 4-Point Fail-Safe Safety Network: Outfitted with active intelligent sensor diagnostics checking for low air pressure, wire presence or absence, crimping abnormalities, and wire entry faults to eliminate batch scrap material.

Application Range

Automotive Control Clusters & Jumper Loops: Ideal for mass-producing common-ground automotive sensor extensions, bridge circuits, and dashboard network splitters where two signals must feed securely into one terminal block.

Consumer Electronics & PCB Board Headers: High-volume preparation of internal appliance power supply links, switch components, and transformer bundles requiring a secure joint connector on one side and pre-tinned tips for quick direct-to-board soldering.

Industrial Panel Shops & Relays: Speeds up parallel bridge line preparation for complex automation control cabinets, relays, and terminal strips found in smart grid distribution boxes.

Specifications

Model
EW-8870
Applicable wire range
AWG#26-AWG#16
Processing capacity
Wire length 50-100mm about 1300 sets/hour, special wire (ultra-fine soft wire) about 1000 sets/hour
Cutting accuracy
Wire length below 100mm error 0.2+(wire length x0.002), wire length above 100mm error 0.5+(wire length x0.002)
Processing length
Rubber in the middle 51mm-99999mm (can be shorter after modification)
Stripping length
Front end 0.5-8.0mm Back end 0.1-10.0mm
Cutter depth
Max. adjustment 5.50mm, resolution 0.01mm
Detection device
Low air pressure, wire presence or absence, crimping abnormality, wire entry abnormality
Power supply
Single phase AC200V~242V 50/60Hz 10A
Compressed air
0.5 MPa(5kgf/cm2) clean and dry gas
Machine dimensions
W800*D1400*H1800 mm
Machine weight
About 600KG
Pedal control
N/A
Application for Fully Automatic Parallel Two-Wire Joint Crimping and Tinning Machine EW-8870