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Feature
● 5-in-1 Complete Inline Automation: Integrates wire cutting, dual-end stripping, dual-end terminal crimping, number tube insertion, and high-resolution laser marking into one seamless production cycle.
● Inline Precision Laser Marking System: Applies clear, permanent numbers, text, or barcodes directly onto wire insulation or marker tubes, eliminating offline printing steps and ink consumable costs.
● Ductile Iron Frame & Premium Global Components: Rigid, integrally cast iron press body paired with Taiwan HIWIN precision rails/screws, AirTAC pneumatic cylinders, YSC valves, and Leadshine servo motors for long-term vibration-free stability.
● Universal Applicator Adaptability (OTP / European / JST): Standard equipped with a 30 mm stroke OTP applicator, with customizable 40 mm stroke options to accommodate European-style and JST crimping dies.
● Broad Wire & Tube Processing Range: Accommodates wire gauges from AWG 24 to AWG 10 (0.3–6.0 mm²) and inserts heat-shrinkable or identification tubes with outer diameters of 2.5–7.0 mm and lengths of 12–30 mm.
● Optional Quality Assurance Modules (CFM & CCD): Supports optional Crimping Force Monitoring (CFM) to evaluate terminal crimp heights and CCD vision systems to verify tube insertion depth and laser print clarity.
Application Range
● Electrical Control Cabinet & Switchgear Wiring: Production of tinned or crimped leads with laser-marked identification sleeves for complex DIN-rail and PLC panel wiring.
● Automotive & Commercial Vehicle Harnesses: Automated double-ended terminal crimping, marker tube insertion, and circuit marking for chassis and sensor leads.
● Aerospace & Precision Instrument Cabling: Clean, permanent laser wire marking and sleeve insertion meeting military and aerospace traceability standards.
● High-Mix Contract Harness Manufacturing: Rapid die and software changeovers for multi-spec custom wire orders requiring marked identification tubes.