Wire Processing and Electrical Installation Equipment

Automatic Double Side Wire Crimping, Number Tube Insertion and Laser Marking Machine (AWG 24–10) EW-8885

Price of the selected optionon request
Delivery options

Description

Feature

● 5-in-1 Complete Inline Automation: Integrates wire cutting, dual-end stripping, dual-end terminal crimping, number tube insertion, and high-resolution laser marking into one seamless production cycle.

● Inline Precision Laser Marking System: Applies clear, permanent numbers, text, or barcodes directly onto wire insulation or marker tubes, eliminating offline printing steps and ink consumable costs.

● Ductile Iron Frame & Premium Global Components: Rigid, integrally cast iron press body paired with Taiwan HIWIN precision rails/screws, AirTAC pneumatic cylinders, YSC valves, and Leadshine servo motors for long-term vibration-free stability.

● Universal Applicator Adaptability (OTP / European / JST): Standard equipped with a 30 mm stroke OTP applicator, with customizable 40 mm stroke options to accommodate European-style and JST crimping dies.

● Broad Wire & Tube Processing Range: Accommodates wire gauges from AWG 24 to AWG 10 (0.3–6.0 mm²) and inserts heat-shrinkable or identification tubes with outer diameters of 2.5–7.0 mm and lengths of 12–30 mm.

● Optional Quality Assurance Modules (CFM & CCD): Supports optional Crimping Force Monitoring (CFM) to evaluate terminal crimp heights and CCD vision systems to verify tube insertion depth and laser print clarity.

Application Range

● Electrical Control Cabinet & Switchgear Wiring: Production of tinned or crimped leads with laser-marked identification sleeves for complex DIN-rail and PLC panel wiring.

● Automotive & Commercial Vehicle Harnesses: Automated double-ended terminal crimping, marker tube insertion, and circuit marking for chassis and sensor leads.

● Aerospace & Precision Instrument Cabling: Clean, permanent laser wire marking and sleeve insertion meeting military and aerospace traceability standards.

● High-Mix Contract Harness Manufacturing: Rapid die and software changeovers for multi-spec custom wire orders requiring marked identification tubes.

Specifications

Model
EW-8885
Machine Category
Automatic Double Side Crimping, Tube Insertion & Laser Marking Machine
Applicable Wire Range
AWG 24 – AWG 10 (0.3 – 6.0 mm²)
Stripping Length Range
1.0 – 15.0 mm
Cutting Precision
± (0.2 + 0.002 × L) mm (L = Cut Length)
Cutting Length Range
70-9999mm
Heat Shrink / Tube Size
Outer Diameter: ø 2.5 – ø 7.0 mm | Insertion Length: 12.0 – 30.0 mm
Crimping Force Rating
2.0 Tons (Integrally Formed Ductile Iron Frame)
Applicator Stroke
30 mm Standard OTP (40 mm Customizable for European / JST Dies)
Production Capacity
1000-1200pcs/Hours
Air Supply & Operating Pressure
0.6-0.8Mpa
Foot pedal start
N/A
Dimension
2000x850x1700mm
Weight
800Kg
Optional Quality Inspection
CCD Visual Inspection System, Crimping Force Monitor (CFM)
Application for Automatic Double Side Wire Crimping, Number Tube Insertion and Laser Marking Machine (AWG 24–10) EW-8885