Wire Processing and Electrical Installation Equipment

Fully Automatic Two-Wire Joint Crimping and One-Head Housing Insertion Machine (AWG 26–14) EW-8340

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Delivery options

Description

Feature

● Multi-Process Inline Automation: Automates 2-wire parallel feeding, dual-wire joint crimping into a single terminal, single-wire crimping, and one-end plastic sheath/housing insertion in a single automated workstation.

● High Throughput Speeds (Up to 3,300 pcs/h): Replaces up to four manual processing stations, achieving up to 3,300 pcs/h for single-wire crimping and 1,500–2,000 pcs/h for double-wire joint crimping with housing insertion.

● Precision 6-Piece Cutter Group: Simultaneous cutting and double-ended stripping using a 6-blade cutter set accelerates cycle times while protecting copper conductor strands.

● Premium Drive & Transmission Hardware: Powered by Taiwan Hiwin ball screws, Dacheng linear guide rails, Leadshine servo motors, Yadac solenoids, and Japanese bearings for high torque, low noise, and continuous multi-shift durability.

● Digital Program-Controlled Setup: Wall-mounted rotary touch screen allows one-touch setup for blade incision depth and automated terminal crimp position alignment without manual mechanical adjustments.

● Comprehensive Quality & Fault Detection: Integrated inline sensors detect air pressure drops, wire presence, terminal feed errors, wire knotting, and support optional Crimp Force Monitoring (CFM).

Application Range

● Automotive Wire Harness Jumpers: High-speed processing of doubled jumper wires crimped into single terminal sockets with protective housing lock-in.

● Home Appliance & White Goods Cabling: Automated two-wire joint crimping for control board power taps and switch harness assemblies.

● Industrial Control Cabinets & Panel Wiring: Compact 2-wire to 1-terminal connector leads with protective insulation sheath insertion.

● High-Volume Contract Harness Manufacturing: Consolidates multiple manual stripping, joint crimping, and housing loading steps into a single automated workcell.

Specifications

Model
EW-8340
Machine Category
Fully Automatic Two-Wire Joint Crimping & Sheath Insertion Machine
Applicable Wire Range
AWG26 - AWG14
Cutting Length Range
80mm-9999mm
Stripping Length Range
1-10mm
Crimping Capacity
2.0 Tons (20 kN) – 3.0 Tons (30 kN)
Crimp Stroke
30.0 mm Stroke
Applicable Applicator Mold
Standard OTP Side-Feed / Rear-Feed Molds
Detection device
Air pressure detection, wire presence detection, crimp terminal detection, wire knot detection, pressure monitoring (optional)
Control method
Microcontroller control
Function
Single-wire single-end crimping, single-wire double-end crimping, double-wire parallel crimping, double-wire single-end crimping, single-end sheathing, automatic setting of incision depth, automatic setting of terminal crimping position
Production capacity
Double-wire three-in-one crimping through sheath 1500-2000 strips/hour (depending on the material terminal)
Additional information
Double-wire three-in-one crimping 2500-3000 strips/hour (depending on the material terminal)
Additional information 2
Single-wire double-end crimping 3300 strips/hour (depending on the material terminal)
Additional information 3
Single-end crimping 3300 strips/hour (depending on the material terminal)
Additional information 4
(This efficiency is only applicable when the machine is working continuously without stopping)
Compressed air
0.5MPa-0.8 MPa(170N/min)
Power supply
: Single-phase AC220V 50/60Hz 10A
Dimensions
Length 1700*width 820*height 1800 (mm)
Main component brand
Taiwan Hiwin screw rod, Taiwan Yadac cylinder solenoid valve, Reisai servo motor, Dacheng slide rail, imported bearings from Japan.
Pedal control
N/A
Application for Fully Automatic Two-Wire Joint Crimping and One-Head Housing Insertion Machine (AWG 26–14) EW-8340