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Feature
● Multi-Process Inline Automation: Automates 2-wire parallel feeding, dual-wire joint crimping into a single terminal, single-wire crimping, and one-end plastic sheath/housing insertion in a single automated workstation.
● High Throughput Speeds (Up to 3,300 pcs/h): Replaces up to four manual processing stations, achieving up to 3,300 pcs/h for single-wire crimping and 1,500–2,000 pcs/h for double-wire joint crimping with housing insertion.
● Precision 6-Piece Cutter Group: Simultaneous cutting and double-ended stripping using a 6-blade cutter set accelerates cycle times while protecting copper conductor strands.
● Premium Drive & Transmission Hardware: Powered by Taiwan Hiwin ball screws, Dacheng linear guide rails, Leadshine servo motors, Yadac solenoids, and Japanese bearings for high torque, low noise, and continuous multi-shift durability.
● Digital Program-Controlled Setup: Wall-mounted rotary touch screen allows one-touch setup for blade incision depth and automated terminal crimp position alignment without manual mechanical adjustments.
● Comprehensive Quality & Fault Detection: Integrated inline sensors detect air pressure drops, wire presence, terminal feed errors, wire knotting, and support optional Crimp Force Monitoring (CFM).
Application Range
● Automotive Wire Harness Jumpers: High-speed processing of doubled jumper wires crimped into single terminal sockets with protective housing lock-in.
● Home Appliance & White Goods Cabling: Automated two-wire joint crimping for control board power taps and switch harness assemblies.
● Industrial Control Cabinets & Panel Wiring: Compact 2-wire to 1-terminal connector leads with protective insulation sheath insertion.
● High-Volume Contract Harness Manufacturing: Consolidates multiple manual stripping, joint crimping, and housing loading steps into a single automated workcell.