Wire Processing and Electrical Installation Equipment

Fully Automatic Single-Head Terminal Crimping and Sheath Inserting Machine EW-8865

Price of the selected optionon request
Delivery options

Description

Feature

● Monolithic Sheath Insertion & Crimp Integration: Seamlessly synchronizes wire cutting, multi-stage stripping, automated protective boot/sheath threading, and heavy-duty terminal crimping on a single wire head in one high-speed cycle.

● Versatile Wire Gauge Calibration: Built to stably process a diverse selection of industrial electronic and automotive lines ranging from AWG 26 up to AWG 14.

● 4-Wheel Synchronous Traction: Equipped with an integrated four-roller synchronous feeding drive that distributes grip pressure evenly, preventing jacket abrasion while maintaining continuous wire tension.

● Precision Motion Control Card Architecture: Controlled via a dedicated high-response motion control card and a bilingual English/Chinese touchscreen interface, allowing fast operational changover and a choice of 30mm or 40mm mechanical crimping strokes.

● High-Fidelity Cutting Accuracy: Locks mechanical linear variation within tight engineering bounds using dedicated length-tier formulas:

For programmed runs under 100mm: Tolerance=±[0.2+(Cut Length*0.002)]mm

For programmed runs over 100mm: Tolerance=±[0.5+(Cut Length*0.005)]mm

● Automotive-Grade Quality Add-Ons: Engineered with standard terminal strip scrap cutting devices, with factory-ready modular interfaces to integrate optional CCD Visual Inspection and Crimp Force Monitoring (CFM) systems for 100% compliant batch runs.

Application Range

● Automotive Waterproof Connectors & Boots: Mass production of critical wiring runs for automotive engine sensors, headlight assemblies, and chassis control links that demand protective rubber/plastic sheaths over terminals for environmental sealing. (Highly targeted at Tier-1 automotive clusters in Mexico, Germany, Poland, Morocco, and Vietnam).

● White Goods & Smart Appliance Power Rails: High-volume assembly of control panel wires and relay switches for washing machines, HVAC units, and refrigerators where conductors require localized housing insulation.

● Industrial Controls & Power Supplies: Prepares high-reliability connections for automation control cabinets, power distribution boxes, and industrial machine relays.

Specifications

Model
EW-8865
Applicable wire range
AWG26-AWG14
Stripping length
Front end 0.5-8mm, rear end 0.1-10mm
Cut precision
Cut length <100mm, ±0.2% (cut length*0.002)
Additional information
Cut length >100mm, ±0.5% (cut length*0.005)
Cutting length
60-99999mm
Capacity
around 1400pcs/hour (Cut length 60-100mm), special wire around 1000pcs/hour
Air pressure
0.5-0.7Mpa
Stroke
30mm/40mm
Function
It can automatically complete cutting, stripping, wearing sheath and crimping
Power
220V/110V/50/60HZ 10A
Dimension
W 800 *D700*H1800 mm
Weight
300Kg
Options
CCD visual Inspection; CFM
Application for Fully Automatic Single-Head Terminal Crimping and Sheath Inserting Machine EW-8865