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Feature
● Monolithic Sheath Insertion & Crimp Integration: Seamlessly synchronizes wire cutting, multi-stage stripping, automated protective boot/sheath threading, and heavy-duty terminal crimping on a single wire head in one high-speed cycle.
● Versatile Wire Gauge Calibration: Built to stably process a diverse selection of industrial electronic and automotive lines ranging from AWG 26 up to AWG 14.
● 4-Wheel Synchronous Traction: Equipped with an integrated four-roller synchronous feeding drive that distributes grip pressure evenly, preventing jacket abrasion while maintaining continuous wire tension.
● Precision Motion Control Card Architecture: Controlled via a dedicated high-response motion control card and a bilingual English/Chinese touchscreen interface, allowing fast operational changover and a choice of 30mm or 40mm mechanical crimping strokes.
● High-Fidelity Cutting Accuracy: Locks mechanical linear variation within tight engineering bounds using dedicated length-tier formulas:
For programmed runs under 100mm: Tolerance=±[0.2+(Cut Length*0.002)]mm
For programmed runs over 100mm: Tolerance=±[0.5+(Cut Length*0.005)]mm
● Automotive-Grade Quality Add-Ons: Engineered with standard terminal strip scrap cutting devices, with factory-ready modular interfaces to integrate optional CCD Visual Inspection and Crimp Force Monitoring (CFM) systems for 100% compliant batch runs.
Application Range
● Automotive Waterproof Connectors & Boots: Mass production of critical wiring runs for automotive engine sensors, headlight assemblies, and chassis control links that demand protective rubber/plastic sheaths over terminals for environmental sealing. (Highly targeted at Tier-1 automotive clusters in Mexico, Germany, Poland, Morocco, and Vietnam).
● White Goods & Smart Appliance Power Rails: High-volume assembly of control panel wires and relay switches for washing machines, HVAC units, and refrigerators where conductors require localized housing insulation.
● Industrial Controls & Power Supplies: Prepares high-reliability connections for automation control cabinets, power distribution boxes, and industrial machine relays.