Wire Processing and Electrical Installation Equipment

Automatic Transformer Coil Winding Machine (0.1-3.0mm) EW-2325

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Description

Feature

● Micro-Precision Spreading (0.001 mm Resolution)

Driven by an advanced stepper motor, the wire guide system delivers a micro-level spread pitch ranging from 0.001 mm to 9.999 mm. This ensures absolute alignment, eliminating overlaps or gaps even when winding ultra-fine 0.1 mm enameled copper wires.

● Massive 999-Program Memory Database

Designed for high-mix, low-volume production. The upgraded CNC controller stores up to 999 unique winding patterns, presets, and segment recipes. Operators can switch production lines in seconds via the intuitive PLC touchscreen without tedious manual re-calibration.

● Dynamic Tension Control Compatibility

The EW-2325 integrates seamlessly with mechanical and magnetic tensioners. It maintains uniform wire tension throughout the 2000 rpm high-speed rotation, minimizing coil resistance variance and preventing wire stretching or insulation damage.

● Industrial-Grade Durability & 500W DC Drive

Equipped with a heavy-duty 500W DC brushless main motor and reinforced spindle bearing, this machine guarantees stable torque output at low speeds and vibration-free operation at high speeds, extending the machinery lifespan to 10+ years.

● Smart Safety & Auto-Stop Sensors

Features real-time coil counting and built-in wire-break detection. If the enameled wire breaks or supply depletes, the auto-braking system halts operation within milliseconds, drastically reducing material waste and protecting the winding mandrels.

Application Range

The EW-2325 Automatic Coil Winder is the ultimate production workhorse for manufacturers of electrical components, power supplies, and magnetic devices. It is highly optimized for:

● Transformers: High-frequency flyback transformers, EI/EE/EF power transformers, step-up/step-down isolation transformers, and pulse transformers.

● Inductors & Chokes: Multi-layer chokes, common mode chokes, line filters, and toroidal-style core winding (with custom fixtures).

● Coils & Solenoids: Relay coils, ignition coils, valve solenoids, small motor stator coils, and sensor coils.

● Target Industries: New Energy Vehicles (EV): On-board chargers (OBC), DC-DC converters, and EV charging pile power modules.

● Solar & Wind Energy: Solar inverters and energy storage system (ESS) magnetic components.

● Consumer Electronics: Switching mode power supplies (SMPS) for laptops, LED drivers, and home appliances.

Specifications

Model
EW-2325
Wire diameter
0.1-3.0mm
Spread pitch
0.001-9.999mm
Spread width
350mm(max.)
Coil diameter
200mm(max.)
Main motor
500W/DC Motor
Spread motor
Stepper motor
Coil number
9999
MAX. speed
2000rpm
Program Memory
999
Power
AC220V+10%, 50/60Hz
Dimension
120*66*60cm
Weight
120kg
Application for Automatic Transformer Coil Winding Machine (0.1-3.0mm) EW-2325