Wire Processing and Electrical Installation Equipment

Ultrasonic Wire Welding Machine (30–150 mm²) EW-6050

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Description

Feature

● 20 kHz High-Power Ultrasonic Welding

Delivers up to 15000W output for reliable welding of 30–150 mm² wire harnesses and terminals.

● PLC & RS485 Connectivity

Supports PLC and RS485 communication for seamless integration with automated production systems.

● Industrial PC Control

Industrial computer control provides stable operation, precise parameter management, and consistent welding performance.

● Welding Data Storage & Traceability

Stores welding parameters and production records to simplify quality control and process traceability.

● Height & Pull Force Detection

Integrated height monitoring and pull-force detection help verify weld quality during production.

● Flexible Welding Modes

Supports one-to-one and one-to-many welding configurations without changing dedicated fixtures, improving production flexibility.

Application Range

The EW-6050 is designed for manufacturers requiring high-strength ultrasonic welding of large-gauge conductors with automated process control.

● Automotive Wire Harness Manufacturing: Welds high-current copper wire harnesses, battery cables, and terminal connections.

● New Energy & EV Production: Suitable for battery packs, charging cables, and high-voltage power distribution assemblies.

● Industrial Electrical Equipment: Processes heavy-gauge conductors for switchgear, control cabinets, and power equipment.

● Power Cable Manufacturing: Produces reliable wire-to-wire and wire-to-terminal connections for large cross-section cables.

● Automation Production Lines: Integrates with PLC-controlled manufacturing systems requiring welding data traceability and quality monitoring.

Specifications

Model
EW-6050
Language Selection
Chinese/English
Control Mode
220V
Input Voltage
220V
Maximum Output Power
15000W
Operating Frequency
20K
Welding Time Range
within 5S
Welding Area Range
30-150 mm²
Operating Humidity
0-40°
Working Air Pressure
0.2-0.8Mpa
Ambient Temperature
20-70
Dimensions
116*90*184cm
Welding Process
Wiring harness/terminal
Machine Weight
300KG
Pedal Start
N/A
Application for Ultrasonic Wire Welding Machine (30–150 mm²) EW-6050